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IES-060-30 Copley Controls

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Internal Product Review

The IES-060-30 is a Bantam M-Axis controller with a 14 to 60 Vdc input range and 15 Adc continuous current capability. A 30 Adc peak current for 1 s supports confident transient handling during demanding motion events. The 16 kHz current loop update rate stands out as a strong attribute for precise servo response.

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Product Description:

The IES-060-30 is a compact DC motor drive produced by Copley Controls within the Bantam M-Axis Controllers series. It converts low-voltage bus power into regulated phase current so that individual rotary or linear axes in pick-and-place stations, gantries, and small robotics can be positioned with closed-loop precision. By combining power electronics with high-speed digital control on a compact board, the unit provides responsive motion performance for space-restricted automation panels.

The electrical envelope spans from 14 Vdc to 60 Vdc, allowing the same drive to operate from battery packs, rectified 24 V supplies, or higher 48 V buses without adjustment. A continuous output of 15 Adc supports steady-state loads, while a peak capability of 30 Adc is available for up to one second to overcome inertial surges during startup. The current loop is refreshed at 16 kHz, and the PWM stage uses the same carrier rate so commanded torque is reproduced with minimal phase lag. Sensed current is digitized with 12-bit resolution, providing fine granularity for oscillation damping and servo tuning. The drive delivers up to 250 mAdc to encoder electronics. It also accepts incremental encoder feedback at 5 MHz, ensuring that high-resolution position data are captured without missed counts.

A position or velocity loop running at 4 kHz operates above the current regulator, supplying bandwidth for rapid trajectory changes. Motor compatibility is supported by a required minimum load inductance of 100 µH, which keeps switching ripple within predictable limits; ripple products appear at 32 kHz and remain outside most mechanical resonance bands. The thermal design allows full-power operation until the ambient temperature reaches 70 °C, after which derating is recommended. The drive has a mass of only 45 g, easing installation on moving carriages where added weight directly affects acceleration and positioning response.

Ambient Temp Max
70 °C
Continuous Current
15 Adc
Current Loop Update Rate
16 kHz
Current Sense Resolution
12 bits
Encoder Supply Current
250 mAdc max
Incremental Encoder Rate
5 MHz
Input Voltage Max
60 Vdc
Input Voltage Min
14 Vdc
Minimum Load Inductance
100 µH
Peak Current
30 Adc
Peak Time
1 s
Position/velocity Loop Rate
4 kHz
Pwm Carrier Frequency
16 kHz
Pwm Ripple Frequency
32 kHz
Weight
45 g

Frequently Asked Questions about IES-060-30:

Q: What is the allowable input voltage range for the IES-060-30 controller?

A: The IES-060-30 has a maximum input voltage rating of 60 Vdc and a minimum of 14 Vdc.

Q: What is the continuous current rating of the IES-060-30?

A: This controller provides a continuous current output of up to 15 Adc.

Q: What is the peak current capacity and duration for the IES-060-30?

A: The peak current rating is 30 Adc, which can be sustained for up to 1 second.

Q: What is the maximum incremental encoder rate supported by the IES-060-30?

A: The IES-060-30 supports an incremental encoder rate of up to 5 MHz.

Q: What is the maximum allowable ambient temperature for the IES-060-30?

A: This controller operates in ambient temperatures up to 70 °C.

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