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AES-D-BC-PNIO Bosch Rexroth Indramat

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The Bosch Rexroth Indramat AES-D-BC-PNIO is part of the VT Servo Amplifiers series and offers an actuator and electronics voltage of 24 V DC with a protection class of IP65. It supports a fieldbus protocol of PROFINET IO, has a cycle time of less than 1 millisecond at 256 bits, and is capable of handling up to 512 inputs and 512 outputs with logic that is galvanically isolated. The unit operates in ambient temperatures from -10 to 60 degrees Celsius and can drive up to 128 solenoid coils and 64 valve positions.

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Product Description:

The AES-D-BC-PNIO is a servo amplifier node produced by Bosch Rexroth Indramat within the VT Servo Amplifiers series. Intended for decentralized hydraulic or pneumatic actuation, it connects field-level valves and sensors to a controller over PROFINET. The assembly converts digital commands into controlled coil current and provides process feedback in standard data blocks, allowing precise motion sequencing without a central valve cabinet. Its sealed housing permits installation directly on machinery, reducing wiring complexity and startup time in industrial automation applications.

The electronics section draws 0.1 A from a 24 V DC rail, and the same 24 V supply powers the internal actuators. Communication is handled through a PROFINET IO interface that enters the unit through an M12 × 1 socket with four pins and D-coding. Deterministic exchange of up to 512 inputs and 512 outputs is supported, and the update interval for a 256-bit payload remains below 1 ms. Signal and power grounds are kept separate because the logic circuitry is galvanically isolated from the valve side. A matching M12 × 1 plug with four pins and A-coding delivers system power, allowing the field wiring to use standardized cord sets instead of proprietary leads.

The output stages can source 4 A per channel, enabling direct operation of pilot coils or medium-sized proportional coils without external amplifiers. One node can energize up to 128 individual solenoid coils, which are organized into 64 selectable valve positions for use with complex manifolds. Expansion is supported by a maximum of 10 plug-on I/O modules, allowing the local sensing and actuation capacity to be adapted to the application. The permitted operating temperature ranges from -10 °C to 60 °C. The IP65 enclosure protects the electronics against dust and low-pressure water jets when the node is mounted on machinery or near process stations.

Actuator Voltage
24 V DC
Cycle Time At 256 Bits
< 1 ms
Electronics Current
0.1 A
Electronics Voltage
24 V DC
Fieldbus Port
M12x1 socket, 4-pin, D-coded
Fieldbus Protocol
PROFINET IO
I/o Capacity
512 inputs / 512 outputs
Logic Isolation
Galvanically isolated
Max Ambient Temp
60 °C
Max I/o Modules
10
Max Solenoid Coils
128
Max Valve Positions
64
Min Ambient Temp
-10 °C
Power Connector
M12x1 plug, 4-pin, A-coded
Protection Class
IP65
Valve Output Current
4 A

Frequently Asked Questions about AES-D-BC-PNIO:

Q: What actuator voltage is required for the AES-D-BC-PNIO module?

A: The AES-D-BC-PNIO operates with an actuator voltage of 24 V DC.

Q: How many input and output signals can the AES-D-BC-PNIO handle?

A: The device supports a maximum of 512 inputs and 512 outputs for I/O operations.

Q: What fieldbus port and protocol are used by the AES-D-BC-PNIO?

A: Connectivity is enabled via a 4-pin M12x1 socket, D-coded, using the PROFINET IO fieldbus protocol.

Q: What level of environmental protection does the AES-D-BC-PNIO provide?

A: This unit is rated with an IP65 protection class for resistance to dust and low-pressure water jets.

Q: How many I/O modules is the AES-D-BC-PNIO capable of supporting at once?

A: The AES-D-BC-PNIO supports up to 10 I/O modules in a single configuration.


Internal Product Review

  • ‘‘The AES-D-BC-PNIO is a PROFINET IO bus coupler for VT Servo Amplifiers with IP65 protection and galvanically isolated logic. Fast communication with cycle time under 1 ms at 256 bits and support for 512 inputs and 512 outputs make integration especially efficient in demanding motion systems. Strong channel density with support for up to 128 solenoid coils makes the unit an excellent network interface for high-count valve platforms.’’

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