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RZW03.1-160-025 Bosch Rexroth Indramat

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The Bosch Rexroth Indramat RZW03.1-160-025 is part of the RZW Braking Resistors series and features a power rating of 160 kW with a rated resistance of 2.4 Ohms. This resistor measures 1100 mm in height, 795 mm in width, and 490 mm in depth, and has a weight of 112 kg. It offers an IP23 protection class and a load cycle of 120 seconds with an operating factor of 25%.

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Product Description:

The RZW03.1-160-025 braking resistor is produced by Bosch Rexroth Indramat and is part of the RZW Braking Resistors series. It is a discrete energy-dissipation module wired to the DC link of a frequency inverter or servo drive. When a connected motor regenerates, the resistor draws surplus current and converts the electrical energy into heat. This process prevents overvoltage conditions that could damage power semiconductors or trigger drive faults in industrial automation systems. Typical applications include conveyors, gantry axes, and packaging lines that require controlled deceleration or frequent braking. The resistor operates separately from the motor and provides the drive system with a controlled path for regenerated energy.

The unit is rated to absorb 160 kW during operation within its stated duty-cycle limits. It has a nominal resistance of 2.4 Ω, while the allowable minimum resistance is 2.2 Ω to account for production variation. The casing meets the IP23 ingress protection level, allowing top-down ventilation while protecting internal components against finger contact and sprayed water. The resistor grid may conduct for up to 30 seconds during each 120-second load window to keep the element temperature within acceptable limits. Power cables with conductor sizes up to 70 mm² can be clamped to the terminals without exceeding permissible conductor heating. Adequate clearance around the ventilated enclosure allows heat to escape during braking and the required idle period.

The unit uses mechanical design 1 and measures 490 mm deep, 795 mm wide, and 1,100 mm high. With an operating factor of 25% SD, the resistor element must remain idle for 90 seconds after the permitted operating period so that accumulated heat can disperse. Its thermal response has a 100-second time constant, which supports predictable calculations of temperature rise under cyclic loading. The assembly weighs 112 kg and therefore requires structural support suitable for its mass and mounting orientation. The power bars have an M10 terminal thread for securing ring lugs and maintaining low contact resistance during vibration or repeated braking cycles. The standardized mounting dimensions provide fixed attachment points for installation within an appropriately ventilated drive enclosure.

Depth
490 mm
Design
1
Height
1100 mm
Load Cycle
120 s
Max Off-time
90 s
Max On-time
30 s
Minimum Resistance
2.2 Ω
Operating Factor (SD)
25% SD
Power Data
160 kW
Power Line Cross-section
70 mm²
Product Group
RZW Braking Resistor
Protection Class
IP23
Rated Resistance
2.4 Ω
Terminal Thread
M10
Thermal Time Constant
100 s
Weight
112 kg
Width
795 mm

Frequently Asked Questions about RZW03.1-160-025:

Q: What is the rated resistance of the RZW03.1-160-025 braking resistor?

A: The RZW03.1-160-025 braking resistor has a rated resistance of 2.4 Ω, helping manage excess energy in braking applications.

Q: What is the maximum power rating of the RZW03.1-160-025?

A: This resistor can handle a power load of up to 160 kW during operation.

Q: What is the protection class of the RZW03.1-160-025 resistor?

A: The RZW03.1-160-025 is classified with an IP23 protection rating, providing limited protection against water spray and solid objects larger than 12 mm.

Q: What is the recommended power line cross-section for the RZW03.1-160-025?

A: The resistor supports a power line cross-section of 70 mm², ensuring compatibility with high-capacity wiring.

Q: What is the permitted operating factor and cycle timing for the RZW03.1-160-025?

A: This braking resistor operates at 25% duty cycle (SD), allowing it to safely dissipate energy for 30 seconds on and 90 seconds off per cycle.


Internal Product Review

  • ‘‘The RZW03.1-160-025 is a Bosch Rexroth Indramat RZW braking resistor rated for 160 kW with 2.4 Ω resistance. IP23 protection and a 25% duty cycle support dependable energy dissipation in controlled deceleration circuits. A 30 s max on-time paired with a 90 s max off-time makes this unit a strong fit for repeat braking applications.’’

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