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RZW03.1-160-015 Bosch Rexroth Indramat

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The RZW03.1-160-015 is a Bosch Rexroth Indramat RZW braking resistor with 160 kW power data and 2.7 Ω brake resistance. IP23 protection and a 15% operating factor support dependable duty handling in demanding braking applications. A 120 s load cycle makes the resistor a strong choice for controlled energy dissipation.

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Product Description:

The RZW03.1-160-015 braking resistor is manufactured by Bosch Rexroth Indramat as part of the RZW Braking Resistors series. In drive systems that decelerate large inertial loads, the braking resistor dissipates surplus DC bus energy as heat so the inverter can avoid overvoltage trips and stop the motor quickly. The unit is designed for cabinet or machine-frame mounting and pairs with Rexroth inverters that require an external resistor within the specified resistance range.

The fixed resistance value is 2.7 Ω, allowing a compatible drive to limit current while still achieving the required braking torque. Under a nominal power load of 160 kW, the resistor can be energized for a maximum of 18 seconds within a 120-second load cycle. These operating periods correspond to an application duty cycle of 15% SD, which protects the resistor windings from thermal overload. The enclosure carries an IP23 rating, providing protection against particles larger than 12.5 mm and water spray at angles of up to 60 degrees from vertical during indoor installation. When active, the resistor releases heat through convection across a surface that measures 770 mm high and 490 mm deep. Its terminal block accepts M10 cable lugs for the power connection.

The resistor has a thermal time constant of 100 seconds, meaning its temperature rises or falls by approximately 63% of a step change during that period. If multiple drives share the component, the minimum connectable resistance per axis must remain above 2.2 Ω to prevent excessive current. Installation planning must account for the unit weight of 101 kg and the lifting points provided on the frame. Power conductors with cross-sectional areas of up to 70 mm² can be connected without additional adapters. The unit has a width of 995 mm, which establishes the lateral clearance required at the installation location. Adequate open space around the convection surfaces is necessary to prevent accumulated heat from affecting nearby electrical components.

Brake Resistance
2.7 Ω
Depth
490 mm
Design
1
Height
770 mm
Load Cycle
120 s
Max Off-time
102 s
Max On-time
18 s
Min Connectable Resistance
2.2 Ω
Operating Factor (SD)
15% SD
Power Cable Cross-section
70 mm²
Power Data
160 kW
Product Group
RZW Braking Resistor
Protection Class
IP23
Terminal Thread
M10
Thermal Time Constant
100 s
Weight
101 kg
Width
995 mm

Frequently Asked Questions about RZW03.1-160-015:

Q: What is the brake resistance value of the RZW03.1-160-015 braking resistor?

A: This model features a brake resistance of 2.7 Ω for controlled energy dissipation during braking cycles.

Q: What is the maximum power data specified for the RZW03.1-160-015?

A: The RZW03.1-160-015 is rated for a maximum power handling of 160 kW.

Q: What protection class does the RZW03.1-160-015 offer?

A: This braking resistor is protected according to IP23 standards, offering limited protection against ingress of solid objects and water spray.

Q: How long can the RZW03.1-160-015 braking resistor be continuously operated?

A: The RZW03.1-160-015 can be operated for up to 18 seconds at a time, with a required maximum off-time of 102 seconds.

Q: What is the minimum connectable resistance for the RZW03.1-160-015?

A: The minimum connectable resistance for this model is 2.2 Ω.

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