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RZW03.1-018-040 Bosch Rexroth Indramat

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Internal Product Review

The RZW03.1-018-040 is an RZW braking resistor rated at 18.5 kW with 18 Ω resistance. IP23 protection and an 80 °C maximum housing temperature support dependable service in demanding drive systems. A 40% operating factor across a 120 s load cycle makes the unit a strong choice for repeat braking applications.

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Product Description:

The RZW03.1-018-040 braking resistor is manufactured by Bosch Rexroth Indramat as part of the RZW Braking Resistors series. Used with drive controllers, the unit dissipates surplus kinetic energy from decelerating servo axes and prevents DC-bus overvoltage in automated machinery. The compact assembly mounts near the cabinet roof or on a machine frame and features wire terminals compatible with common control-panel wiring practices. Its placement allows the heat produced during braking to remain separated from sensitive drive electronics while keeping the electrical connection to the drive controller relatively short.

The resistor has a nominal power dissipation of 18.5 kW during each 120-second load cycle. The element provides a resistance of 18 Ω, while the connected drive requires a minimum resistance of 17.5 Ω to keep current within the braking transistor limits. For intermittent duty, the unit operates at a 40% cyclic duration factor. During each cycle, it may conduct for 48 seconds before cooling for 72 seconds. This operating pattern controls average heat accumulation within the resistor body. Screw lugs accommodate 10 mm² cable, allowing the conductors to carry braking current without excessive electrical losses. The specified cable size also provides a secure connection at the resistor terminals under repeated heating and cooling cycles.

The enclosure measures 395 mm wide, 490 mm deep, and 520 mm high, allowing installation in an auxiliary bay beside a drive stack. Its mass is 26 kg, so the mounting surface must provide adequate structural support. The IP23 housing protects against finger contact and water spray at limited angles, but the unit still requires indoor installation. Surface temperature may reach 80 °C at full load, so adequate clearance must be maintained around wiring and nearby components. A thermal time constant of 100 seconds indicates how quickly the resistor body responds to a change in thermal load. The unit can operate at up to 90% relative humidity. Its Design 1 enclosure channels vertical airflow through the resistor grid to support natural cooling.

Depth
490 mm
Design
1
Height
520 mm
Line Cross-section
10 mm²
Load Cycle
120 s
Max Housing Temp
80 °C
Max Off-time At 40% Sd
72 s
Max On-time At 40% Sd
48 s
Max Relative Humidity
90%
Min Connectable Resistance
17.5 Ω
Operating Factor (sd)
40% SD
Power Data
18.5 kW
Product Group
RZW Braking Resistor
Protection Class
IP23
Resistance
18 Ω
Thermal Time Constant
100 s
Weight
26 kg
Width
395 mm

Frequently Asked Questions about RZW03.1-018-040:

Q: What is the power rating of the RZW03.1-018-040 braking resistor?

A: The RZW03.1-018-040 braking resistor has a power rating of 18.5 kW, allowing it to dissipate significant braking energy during operation.

Q: What is the resistance value of the RZW03.1-018-040 braking resistor?

A: This braking resistor features a resistance value of 18 Ω, which controls the energy dissipation in the braking circuit.

Q: What is the maximum housing temperature for the RZW03.1-018-040?

A: The maximum allowable housing temperature for this model is 80 °C, ensuring safe thermal operation within this limit.

Q: What protection class does the RZW03.1-018-040 braking resistor provide?

A: The RZW03.1-018-040 provides an IP23 protection class, which offers basic protection against solid objects and water spray less than 60 degrees from vertical.

Q: What operating factor does the RZW03.1-018-040 braking resistor support?

A: The operating factor for this resistor is 40% SD, meaning it is intended for intermittent duty cycles with this load factor.

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