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RZW03.1-001-025 Bosch Rexroth Indramat

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The RZW03.1-001-025 is a Bosch Rexroth Indramat braking resistor with 1.5 kW power data and 120 Ω resistance. IP23 protection and a 25% operating factor support dependable braking duty in industrial installations. A 120 s load cycle makes the unit a well-balanced choice for controlled energy dissipation.

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Product Description:

The RZW03.1-001-025 is a braking resistor manufactured by Bosch Rexroth Indramat for the RZW Braking Resistors series. In an AC drive system, the component converts excess kinetic energy from decelerating motors into heat so the DC bus voltage of Indramat converters stays within safe limits. The resistor mounts inside a control cabinet and connects to the power section through 2.5 mm² leads, providing a predetermined thermal sink that complements Rexroth drives without requiring external energy-dumping hardware. It carries design code 1 and is suitable for use with compatible drive systems.

During braking events, the device can absorb up to 1.5 kW of power without exceeding its permitted temperature range. Its electrical impedance is fixed at 120 Ω, and drive controllers must monitor current so the total resistance does not fall below the specified minimum of 30 Ω when several units are wired in parallel. The duty profile allows a maximum energized period of 30 s. After this period, the resistor requires a recovery interval of 90 s to release accumulated heat. These timing limits protect the internal resistor elements during repeated motor decelerations and help prevent excessive thermal stress within the cabinet.

Overall cycling capability is represented by a load cycle of 120 s and an operating factor of 25% SD, meaning the resistor may be active for one quarter of each complete cycle. A thermal time constant of 150 s indicates how long the housing takes to reach 63% of its final temperature, so the enclosure must provide adequate airflow. The aluminum casing has a protection rating of IP23, making it suitable for ventilated cabinets while protecting internal parts from direct contact and water spray at limited angles. When multiple units are mounted on one heat sink, a reduction factor of 3.2 limits their combined power capacity and helps control heat concentration. The resistor measures 270 mm × 190 mm × 180 mm and has a mass of 5 kg, allowing it to be installed alongside Indramat power modules in compact control cabinets.

Cable Cross-section
2.5 mm²
Depth
180 mm
Design
1
Height
270 mm
Load Cycle
120 s
Max Off-time
90 s
Max On-time
30 s
Min Resistance
30 Ω
Operating Factor (SD)
25% SD
Power Data
1.5 kW
Product Group
RZW Braking Resistor
Protection Class
IP23
Reduction Factor
3.2
Resistance
120 Ω
Thermal Time Constant
150 s
Weight
5 kg
Width
190 mm

Frequently Asked Questions about RZW03.1-001-025:

Q: What is the maximum power rating of the RZW03.1-001-025 braking resistor?

A: The RZW03.1-001-025 braking resistor supports a maximum power dissipation of 1.5 kW for dynamic braking applications.

Q: What is the resistance value of the RZW03.1-001-025 braking resistor?

A: This model is equipped with a 120 Ω resistance, suitable for moderating braking energy in compatible drive systems.

Q: What operating factor is specified for the RZW03.1-001-025?

A: The operating factor for this resistor is 25% SD, indicating it can be used for short duty cycles within its load cycle rating.

Q: What level of protection does the RZW03.1-001-025 braking resistor offer?

A: The protection class of the RZW03.1-001-025 is rated at IP23, providing protection against solid objects over 12 mm and water spray less than 60° from vertical.

Q: What cable cross-section is required for the RZW03.1-001-025 braking resistor?

A: The minimum cable cross-section required for connecting this resistor is 2.5 mm².

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