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RZW02.1-090-060 Bosch Rexroth Indramat

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Internal Product Review

The RZW02.1-090-060 is an RZW braking resistor rated for 90 kW with 3.9 Ω resistance. From a technical standpoint, IP20 protection and a 60% operating factor support dependable integration in controlled industrial cabinets. The 120 s load cycle makes the unit a strong fit for demanding braking duty.

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Product Description:

The RZW02.1-090-060 braking resistor is produced by Bosch Rexroth Indramat for the RZW Braking Resistors series. Connected across the DC link of drive controllers, it converts regenerative motor energy into controlled heat, preventing overvoltage faults during rapid deceleration in automated conveyors, presses, and machining centers. Its design supports high-power, multi-axis installations that require dependable dynamic braking during demanding motion cycles.

The resistor has a continuous absorption capability of 90 kW, indicating the maximum power it can dissipate when the drive commands braking within the permitted duty cycle. Its nominal resistance of 3.9 Ω sets the current drawn from the DC bus and affects the instantaneous braking torque available to the system. The housing has an IP20 protection rating, so the resistor must be installed inside a suitable cabinet that prevents exposure to falling objects and dripping liquids. The permitted operating factor is 60% SD, which allows the element to remain loaded for 60 percent of each 120-second cycle. A thermal time constant of 100 s indicates how quickly the internal temperature responds to changes in load, allowing the drive to estimate heat accumulation during operation. The minimum connectable resistance is 2.5 Ω, which prevents parallel wiring arrangements from drawing excessive current and overstressing the inverter.

The frame measures 995 mm in width, 960 mm in height, and 490 mm in depth, requiring adequate clearance for airflow and cable bends within the installation area. With a mass of 126 kg, the assembly requires a bolted base or supporting rack that can accommodate a substantial static load. The resistor is part of Line 2 and uses Design 1, identifying its position within the product series. Its C7 resistor arrangement mounts tubular elements on ceramic supports to distribute heat evenly across the assembly. Cabinet placement should maintain unobstructed ventilation paths so heat can move away from the resistor during repeated braking events.

Depth
490 mm
Design
1
Height
960 mm
Line
2
Load Cycle
120 s
Max Off-time
48 s
Max On-time
72 s
Min Connectable Resistance
2.5 Ω
Operating Factor (SD)
60% SD
Peak/cont Ratio
1.5
Power Data
90 kW
Product Group
RZW Braking Resistor
Protection Class
IP20
Resistance
3.9 Ω
Resistor Type
C7
Thermal Time Constant
100 s
Weight
126 kg
Width
995 mm

Frequently Asked Questions about RZW02.1-090-060:

Q: What is the power data specification for the RZW02.1-090-060 braking resistor?

A: This resistor has a continuous power rating of 90 kW for braking applications.

Q: What is the minimum connectable resistance for the RZW02.1-090-060?

A: The RZW02.1-090-060 features a minimum connectable resistance of 2.5 Ω.

Q: What protection class is specified for the RZW02.1-090-060 braking resistor?

A: The RZW02.1-090-060 offers IP20 protection, providing basic protection against solid objects over 12.5 mm.

Q: What operating factor does the RZW02.1-090-060 have?

A: A 60% operating factor is specified for this resistor, indicating it can be active 60% of each duty cycle.

Q: What are the load cycle and max on/off times of the RZW02.1-090-060?

A: The resistor has a specified load cycle of 120 seconds, supporting max on- and off-times of 72 s and 48 s respectively.

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