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RZW02.1-055-040 Bosch Rexroth Indramat

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The Bosch Rexroth Indramat RZW02.1-055-040 is part of the RZW Braking Resistors series and delivers a power rating of 55 kW with a resistance of 5.5 ohms. Featuring IP20 protection, this resistor measures 710 mm in height, 595 mm in width, and 490 mm in depth. It weighs 56 kg and can operate with a maximum surface temperature of 80°C under a 40% duty cycle.

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Product Description:

The RZW02.1-055-040 braking resistor is produced by Bosch Rexroth Indramat within the RZW Braking Resistors series. Mounted on the DC link of servo or inverter systems, the unit converts regenerative energy into heat during deceleration so that drive electronics and supply lines remain within voltage limits. Its metal-clad elements and vented frame allow cabinet installation in automated packaging machines, conveyors, or gantries where controlled thermal dissipation is required.

It is rated for continuous dissipation of 55 kW, meaning the resistor can release that amount of heat without exceeding its operating limits. The fixed resistance of 5.5 Ω sets the braking current flowing across the DC bus; lower resistance would raise the current, so the drive must support this value or comply with the 5 Ω minimum. The surface temperature may rise to 80 °C, so adequate spacing and airflow must prevent heat from accumulating around adjacent devices. The housing has an IP20 protection rating, indicating finger-safe openings but no protection against water; therefore, the resistor must be installed inside a dry cabinet. A thermal time constant of 100 s indicates that the resistor needs about one and two-thirds minutes to reach 63% of its final temperature after a step load, which is useful when planning repetitive braking cycles.

The duty profile uses a 40% SD operating factor within a 120 s load cycle, allowing the resistor to conduct for up to 48 s, followed by an idle period of 72 s to remain within thermal limits. A peak-to-continuous capability ratio of 2.2 permits short power surges above the continuous rating without damaging the resistor. The assembly measures 710 mm high, 595 mm wide, and 490 mm deep, and it weighs 56 kg. It carries design code 1 in line 2 of the product family, providing consistent mounting points and load information when supports and cables are selected.

Design
1
Line
2
Load Cycle
120 s
Max Off Time
72 s
Max On Time
48 s
Max Surface Temp
80 °C
Min Connectable Resistance
5 Ω
Operating Factor (SD)
40% SD
Overall Depth
490 mm
Overall Height
710 mm
Overall Width
595 mm
Peak/cont Power Ratio
2.2
Power Data
55 kW
Product Group
RZW Braking Resistor
Protection Class
IP20
Resistance
5.5 Ω
Thermal Time Constant
100 s
Weight
56 kg

Frequently Asked Questions about RZW02.1-055-040:

Q: What is the power rating of the RZW02.1-055-040 braking resistor?

A: The RZW02.1-055-040 resistor is rated for 55 kW power handling.

Q: What is the resistance value of the RZW02.1-055-040 braking resistor?

A: This unit has a resistance value of 5.5 Ω and a minimum connectable resistance of 5 Ω.

Q: What is the maximum surface temperature allowed for the RZW02.1-055-040 resistor?

A: The maximum surface temperature the RZW02.1-055-040 can reach is 80 °C.

Q: What protection class does the RZW02.1-055-040 braking resistor have?

A: The protection class for this model is IP20, offering limited protection against solid objects.

Q: What are the maximum on and off times for the RZW02.1-055-040 resistor?

A: This braking resistor supports a maximum 'on' time of 48 seconds and a maximum 'off' time of 72 seconds during operation.


Internal Product Review

  • ‘‘The RZW02.1-055-040 is a Bosch Rexroth Indramat RZW braking resistor with 55 kW power data and 5.5 Ω resistance. A 120 s load cycle and 40% operating factor support dependable energy dissipation in controlled deceleration applications. IP20 protection makes the assembly a strong choice for enclosed industrial installations.’’

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