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RZW02.1-037-025 Bosch Rexroth Indramat

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The RZW02.1-037-025 is a Bosch Rexroth Indramat RZW braking resistor rated for 37 kW power data with 33 kW peak power. A 7.3 Ω resistance with 7 Ω minimum connectable resistance supports dependable braking integration and clean matching in drive systems. IP20 protection and a 25% operating factor make this unit a well-balanced choice for controlled cabinet installations.

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Product Description:

The RZW02.1-037-025 braking resistor is manufactured by Bosch Rexroth Indramat as part of the RZW Braking Resistors series. This passively cooled module connects across the DC link of a drive controller and converts kinetic energy returned by a motor into heat rather than allowing the bus voltage to rise. By providing a controlled outlet for regenerated energy, it supports rapid deceleration and helps prevent overvoltage trips in production lines, material-handling systems, and other industrial automation applications. The resistor operates without active cooling components, so its installation must allow sufficient space for heat to dissipate into the surrounding air.

The unit has a continuous rating of 37 kW and a separate rapid-stop rating of 33 kW. Its fixed resistance is 7.3 Ω, which regulates DC-link current and supports drives that require a similar braking impedance. A thermal time constant of 100 s governs how quickly the resistor responds to changes in heat load. The IP20 housing protects against contact with large solid objects but requires installation inside a suitable cabinet. The enclosure measures 490 mm wide, 600 mm deep, and 270 mm high, creating a relatively flat profile for mounting behind inverter stacks. The unit is supplied as Design 1 in Line 2 and operates with a 120-second load cycle consisting of 30 seconds of conduction followed by 90 seconds of cooling. Cabinet airflow and mounting clearances must accommodate the heat released during each conduction period.

The permitted operating factor is 25% SD, meaning that energy dissipation may occur during only one quarter of each duty cycle. During active braking intervals, the external fins must remain below a surface temperature of 80 °C. With a mass of 22 kg, the module has sufficient thermal inertia to moderate abrupt temperature increases while remaining suitable for secure panel mounting. Drives that require lower impedance may use additional braking resistors connected in parallel, provided that the total load remains within the drive controller’s permitted range. The lowest allowable resistance for a single resistor is 7 Ω, which protects the braking chopper transistor against excessive current. Power wiring must be sized for the expected braking current, and nearby components should be positioned away from the resistor’s heated surfaces. Adequate ventilation is necessary to prevent accumulated heat from affecting adjacent drive modules or control wiring.

Depth
600 mm
Design
1
Height
270 mm
Line
2
Load Cycle
120 s
Max Off-time
90 s
Max On-time
30 s
Max Surface Temp
80 °C
Min Connectable Resistance
7 Ω
Operating Factor (SD)
25% SD
Peak Power
33 kW
Power Data
37 kW
Product Group
RZW Braking Resistor
Protection Class
IP20
Resistance
7.3 Ω
Thermal Time Constant
100 s
Weight
22 kg
Width
490 mm

Frequently Asked Questions about RZW02.1-037-025:

Q: What is the peak power capability of the RZW02.1-037-025 braking resistor?

A: The RZW02.1-037-025 has a peak power rating of 33 kW, allowing it to handle short-term high power dissipation demands.

Q: What resistance value does the RZW02.1-037-025 offer?

A: This model operates with a resistance value of 7.3 Ω.

Q: What is the maximum surface temperature of the RZW02.1-037-025?

A: The braking resistor is rated for a maximum surface temperature of 80 °C during operation.

Q: How long can the RZW02.1-037-025 be continuously operated at maximum load?

A: The maximum on-time for the RZW02.1-037-025 is 30 seconds, after which it must be allowed to cool.

Q: What is the protection class of the RZW02.1-037-025 braking resistor?

A: Its protection class is rated at IP20, indicating limited protection against dust and no protection from water.

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