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RAC 3.5-100-460-A00-W1-220 Bosch Rexroth Indramat

MPN: R911256090

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The Bosch Rexroth Indramat RAC 3.5-100-460-A00-W1-220 is an AC Main Spindle Drive Controller from the RAC Spindle Drive Controllers series. It features an internal blower for cooling, uses an analog speed command of plus or minus 10 Volts, and connects to a rated voltage of 3 x AC 400 V or 3 x AC 460 V. The device includes a 9-pole X4 interface terminal and accepts an AC 230 V supply for control electronics.

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Product Description:

The RAC 3.5-100-460-A00-W1-220 is a spindle drive unit produced by Bosch Rexroth Indramat and supplied within the RAC Spindle Drive Controllers series. It regulates motor power, speed, and direction so machine-tool spindles can maintain stable cutting conditions in automated machining centers, grinders, and high-speed assembly stations. The drive combines power electronics with feedback-ready interfaces to support precise response during changing load conditions. That control behavior helps the spindle hold the commanded speed when tool engagement changes during drilling, milling, or grinding. This model also supports multiple incoming voltage configurations for use in different industrial power systems.

It draws power from a three-phase supply of 3 x AC 400 V at 50 Hz with ±15% tolerance or 3 x AC 460 V, covering common European and North American distribution networks. The control electronics are supplied by AC 230 V at 50-60 Hz, which keeps the low-power control section separate from the main switching supply. Thermal management relies on a built-in internal blower, so cabinet air moves through the heat sink fins without external ducting. Motion commands are received as an analog (±10 V) velocity reference, allowing direct connection to classic CNC or PLC controllers that scale spindle speed through a simple voltage signal. Field wiring terminates on connector X4 with 9 poles, providing a fixed pinout for enable, fault, and status chains.

The unit is supplied without an additional bleeder, so regeneration energy must be handled by the internal circuitry or by an external resistor in the cabinet. In applications with frequent deceleration, the cabinet design must account for returned energy so the DC link remains within its operating range. It is an AC main spindle drive controller intended for turning, milling, and grinding duties that require quick torque response. Within the product naming scheme, it carries series code 3 and version 5, which help identify the unit within the RAC family.

Additional Bleeder
Without additional bleeder
Cooling
Internal Blower / Built-in fan
Device Type
AC Main Spindle Drive Controller
Interface Terminal
X4, 9 poles
Rated Connection for Control Electronics
AC 230 V / 50-60 Hz
Rated Connection Voltage
3 x AC 400 V, 50 Hz, +/-15% or 3 x AC 460 V
Series
3
Speed Command
Analogue (+/- 10 V)
Version
5
  • RAC 35100460A00W1220
  • RAC 3 5 100 460 A00 W1 220
  • Rac 3.5-100-460-a00-w1-220
Fault / Error What it means Corrective action
F2-26 Undervoltage DC-link voltage dropped below set threshold while the drive was enabled. Check 3-phase mains for proper 400 / 460 V supply, inspect line fuses and contactors, then cycle power and re-enable the drive.
F2-18 Amplifier over-temperature IGBT heat-sink exceeded safe limit. Verify cabinet airflow, clean filters, confirm fan operation, and reduce load or duty cycle until temperatures stabilise.
F2-19 Motor over-temperature Thermistor/NTC in spindle motor signalled overheating. Allow motor to cool, inspect cooling fan or spindle blower, and check for excessive cutting load or inadequate lubrication.
F2-28 Excessive deviation Position / speed error beyond parameter S-159. Check servo tuning, inspect encoder cable integrity, and verify machine mechanics for binding or backlash.
F2-29 Motor-encoder quadrant error Illegal quadrature sequence detected on motor feedback. Inspect encoder connector X4, clean contacts, and replace damaged feedback cable or encoder.
F2-33 +24 V external supply error Auxiliary control-supply voltage missing or below 22 V. Measure the external 24 V feed, locate short circuits, and restore regulated supply.
F2-34 Emergency-stop active E-stop chain is open. Reset machine E-stop, verify contactor wiring, and test E-stop circuit for proper dropout delay.
F2-36 Position-feedback difference Mismatch between commanded and actual position beyond tolerance. Realign spindle reference, check belts/couplings, and recalibrate encoder alignment.
F2-42 External-encoder signal too small TTL/HTL feedback amplitude below minimum. Inspect shield grounding, replace encoder, or switch to differential line-driver feedback.
F2-48 Low battery voltage Parameter-memory lithium cell or battery pack discharged. Replace battery, reload parameters from backup, and run a reference cycle to clear alarm.
Part number Rated current (A) Rated mains voltage Cooling Speed-command interface
RAC 3.5-100-460-A00-W1-220 100 3 × AC 400 V (±15 %) / 460 V Internal blower Analogue ±10 V
RAC 2.2-200-460-A00-W1-220 200 3 × AC 400 / 460 V Internal blower Analogue ±10 V
RAC 3.1-100-460-A00-W1-220 100 3 × AC 400 / 460 V Internal blower Analogue ±10 V
RAC 3.5-150-460-A00-W1-220 150 3 × AC 400 / 460 V Internal blower Analogue ±10 V
RAC 3.5-200-460-A00-W1-220 200 3 × AC 400 / 460 V Internal blower Analogue ±10 V
RAC 2.2-150-460-A00-W1-220 150 3 × AC 400 / 460 V Internal blower Analogue ±10 V
Error code Meaning
F2-18 Amplifier over-temperature: heat-sink temperature has exceeded the shutdown limit. 
F2-19 Motor over-temperature: spindle-motor NTC indicates excessive winding temperature. 
F2-26 Undervoltage in the power section: DC-link voltage too low or drive enabled without mains power. 
F2-28 Excessive deviation: position/velocity error beyond parameter S-159 tolerance. 
F2-29 Motor-encoder failure (quadrant error): illegal incremental-encoder sequence detected. 
F2-33 External +24 V supply error: auxiliary control-voltage missing or below threshold. 
F2-34 Emergency-stop active: +24 V signal at E-stop input removed. 
F2-36 Excessive position-feedback difference between dual encoder channels. 
F2-42 External encoder failure: signal amplitude too small. 
F2-48 Low battery voltage: backup battery for parameter memory below safe level. 

Frequently Asked Questions about RAC 3.5-100-460-A00-W1-220:

Q: How is the RAC 3.5-100-460-A00-W1-220 spindle drive controller cooled?

A: The RAC 3.5-100-460-A00-W1-220 is cooled by an internal blower with a built-in fan.

Q: What is the rated connection voltage supported by RAC 3.5-100-460-A00-W1-220?

A: This drive controller accepts a rated connection voltage of 3 x AC 400 V at 50 Hz, +/-15%, or 3 x AC 460 V.

Q: What is the speed command input type for the RAC 3.5-100-460-A00-W1-220?

A: The unit uses an analogue speed command input of +/- 10 V for operation.

Q: Is an additional bleeder included with RAC 3.5-100-460-A00-W1-220?

A: This controller operates without an additional bleeder included in its configuration.

Q: What type of interface terminal is available on the RAC 3.5-100-460-A00-W1-220 controller?

A: The interface terminal provided is an X4 connector with 9 poles.


Internal Product Review

  • ‘‘The RAC 3.5-100-460-A00-W1-220 is an AC main spindle drive controller with internal blower cooling for stable thermal management. Support for 3 x AC 400 V to 460 V input and an analog ±10 V speed command makes the unit a strong fit for precise spindle applications.’’

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