PSI65C0.660-W1

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The PSI 6500.XXX W1 is a medium-frequency inverter with integrated control functionality, designed for industrial use in metal resistance welding. It is water-cooled and boasts a maximum output current of 2400 A and a maximum secondary current of 120 kA with the PSG 3100 transformer. The inverter is designed for modular enclosure or installation in switchgear cabinets with IP 54 protection.

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Product Description:

Bosch Rexroth Indramat manufactured the PSI65C0.660-W1 frequency inverter. This 3-phase MF inverter has control functionality to optimize industrial welding processes with precision and efficiency. Modular design allows for installation in switchgear cabinets and has an IP 54 protection, which prevents dust and water splashes from entering. Robust and feature-rich rich it’s a must have in harsh industrial environments. The PSI65C0.660-W1 has a clock frequency of 1 kHz to ensure stable and responsive output for high precision welding applications. The clock frequency determines the switching rate of the power electronics and affects efficiency and performance stability. Higher frequencies reduce thermal and electrical losses and increase energy efficiency and component life. The MOV overvoltage protection safeguards the system from transient voltage spikes, which can degrade electronic components over time. This is critical in industrial environments where electrical disturbances are common.

One of the inverter’s key features is its max output current of 2400 A and max secondary current of 120 kA when used with the PSG 3100 transformer. The high current capabilities allow the system to withstand heavy welding without performance degradation. The nominal system current of 660 A also supports its use in industrial applications where high power output is required. The cubicle cooling unit ensures the inverter stays cool even under continuous operation, prevents overheating, and extends the system life. Effective thermal management is achieved through water cooling, which has a flow rate of 10 l/min with a maximum allowable temperature of 30°C. This cooling method is very efficient in dissipating heat during high-current operations and ensures stable performance and no thermal stress on electrical components.

The integrated temperature monitoring system continuously monitors the operating condition and adjusts the cooling parameters if needed. This proactive monitoring prevents overheating and increases the reliability in long term industrial use. For system integration the PSI65C0.660-W1 has an I/O interface slot which supports parallel, serial, fieldbus interfaces. This flexibility allows the inverter to communicate with various industrial control systems and increase automation. The digital I/O control interface allows for precise controls, and the optical encoder feedback provides real time monitoring of motor position and speed required for welding precision. Also, the inverter is designed to withstand extreme environment, with a storage temperature range of -25°C to +70°C and humidity class F (DIN 40040) and is suitable for various industrial applications. The system’s ambient temperature of 45°C ensures stable operation in high temperature conditions.

Control Interface
Digital I/O
Cooling
Water, 10 l/min; max. 30°C
Current
10A
Feedback
Optical encoder
Humidity
Humidity class F
I/O interface
Slot for parallel, serial, or fieldbus interface
Inverter ambient temperature
Max. 45°C
Max. output current
2400 A
Max. secondary current
120 kA (PSG 3100)
Nominal system current
660 A, with cubicle cooling unit
Power Supply
24VDC
Storage temperature
-25°C to +70°C
Temperature monitoring
Integrated
Type
Linear Motor Controller
Type
3-phase MF inverter

Frequently Asked Questions about PSI65C0.660-W1:

Q: What is the maximum output current of the PSI65C0.660-W1?

A: The inverter can deliver a maximum output current of 2400 A, making it capable of handling demanding industrial applications.

Q: What is the primary cooling method for the PSI65C0.660-W1?

A: It uses water cooling, with a flow rate of 10 liters per minute, and can handle temperatures up to 30°C for efficient heat dissipation.

Q: What type of enclosure or installation does the PSI65C0.660-W1 support?

A: It is designed for modular enclosure or installation in switchgear cabinets with IP 54 protection, ensuring it is protected from dust and water splashes.

Q: What are the temperature and humidity ranges for the PSI65C0.660-W1?

A: The inverter can operate in temperatures ranging from -25°C to +70°C and has a humidity class of F as per DIN 40040, making it suitable for a variety of environments.

Q: What interfaces are available for the PSI65C0.660-W1?

A: The inverter includes a slot for parallel, serial, or fieldbus I/O interfaces, offering flexibility for integration into different systems.


Internal Product Review

  • ‘‘This medium-frequency inverter offers robust performance for industrial resistance welding applications. The unit's integrated control function simplifies operation and programming. The water-cooling system ensures efficient heat dissipation, enabling high output currents and extended operation. The modular design allows for flexible configuration and integration into various systems. The addition of a quality module slot enhances the potential for process optimization.’’

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