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PSI63C0.787-W1 Bosch Rexroth Indramat

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Internal Product Review

The PSI63C0.787-W1 is a medium frequency inverter rated for 400–480 VAC input. Water-cooled construction with a minimum water flow of 4 l/min supports consistent thermal control in continuous-duty service. Ethernet I/O and a TriCore CPU make this unit an efficient choice for responsive integration and control.

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Product Description:

The PSI63C0.787-W1 belongs to the PSI Frequency Inverters series produced by Bosch Rexroth Indramat. Classified as a medium-frequency inverter, it conditions three-phase power for induction generators, welding transformers, and other plant loads that need tightly regulated kilohertz output. Ethernet connectivity allows direct integration with PLC networks, while the built-in TriCore processor executes real-time current, voltage, and temperature control loops that keep the power stage stable during rapid duty-cycle changes.

The input section accepts 400–480 VAC and draws a nominal 110 A, which establishes the feeder and protection requirements for the cabinet. Inside the converter, a water-cooled bus bar carries up to 800 A of primary current. The heat exchanger must receive at least 4 L/min of coolant to keep semiconductor junctions within safe operating limits. At this flow rate, the hydraulic circuit experiences a pressure drop of 0.1 bar, so low-head plant chillers can support the cooling circuit. Ethernet I/O and an Ethernet-based timer coordinate firing angles with other drives over a common backbone, reducing latency between motion and heating profiles. Cable planning is simplified by a minimum conductor cross-section of 35 mm² and a maximum terminal capacity of 50 mm², helping conductor temperature remain within IEC guidelines.

On the secondary side, the inverter can supply up to 36 kA when paired with a PSG 3100 transformer, providing enough current for thick workpieces or short welding cycles. Control wiring uses shielded twisted pairs routed beside the TriCore CPU service port for access to diagnostic functions. The enclosure measures 239 mm wide, 463 mm high, and 280 mm deep, allowing it to fit standard 300 mm cabinet frames while leaving space for bypass contactors and water manifolds. The cooling loop must maintain continuous flow, and the integrated sensor shuts down the inverter if the coolant velocity drops to a level that could cause overheating.

Climatic category
3K3 according to EN 60721-3-3
Cooling Method
Water Cooled
Cpu Type
TriCore CPU
Degree of protection
IP 20
I/o Interface
Ethernet
Integrated power supply unit Output current
max. 2 A
Integrated power supply unit Output voltage
24 VDC
Mains frequency
50 or 60 Hz
Mains Nominal Current
110 A
Mains Voltage
400 - 480 VAC
Max Primary Current
800 A
Max Secondary Current
36 kA (PSG 3100)
Max Terminal Capacity
50 mm2
Max. cooling losses
420 W
Min Cable Cross-section
35 mm2
Min Water Flow
4 l/min
Overall Depth
280 mm
Overall Height
463 mm
Overall Width
239 mm
Product Type
Medium Frequency Inverter
Temperature range Operation
+10 -+55 ºC
Temperature range Storage / transport
-25 - +70 ºC
Timer Type
EtherNet
Water Pressure Drop
0.1 bar at 4 l/min
Weight
approx. 25 kg

Frequently Asked Questions about PSI63C0.787-W1:

Q: What cooling method is used by the PSI63C0.787-W1 inverter?

A: The PSI63C0.787-W1 utilizes a water cooling system to manage temperature during operation.

Q: What is the supported mains voltage range for the PSI63C0.787-W1?

A: This inverter supports a mains voltage range of 400 to 480 VAC, providing compatibility with standard industrial power supplies.

Q: What type of I/O interface does the PSI63C0.787-W1 offer?

A: The PSI63C0.787-W1 frequency inverter features an I/O interface with Ethernet connectivity.

Q: What is the minimum water flow requirement for the PSI63C0.787-W1?

A: A minimum water flow rate of 4 liters per minute is required for proper operation of this frequency inverter.

Q: What are the maximum primary and secondary currents supported by the PSI63C0.787-W1?

A: The PSI63C0.787-W1 handles a maximum primary current of 800 A and a maximum secondary current of 36 kA for the PSG 3100 unit.

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