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PSI63C0.778-W2 Bosch Rexroth Indramat

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The PSI63C0.778-W2 is a well-engineered medium frequency inverter with water-cooled thermal management that promotes stable operation. Support for 480 to 690 VAC input and 50/60 Hz mains compatibility simplifies integration into a wide range of industrial power systems. The integrated 24 VDC power supply rated at 2 A is a valuable feature for efficient control-side support.

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Product Description:

The PSI63C0.778-W2 frequency inverter is built by Bosch Rexroth Indramat and belongs to the PSI Frequency Inverters series. Classified as a medium-frequency inverter, it converts an incoming three-phase supply into a controlled medium-frequency output for induction heating, soldering, and similar production processes. Within automated lines, the device replaces motor-generator sets, allowing compact, solid-state power conversion and programmable control from the plant’s supervisory system. Its mechanical layout matches other PSI modules, which simplifies panel standardization across multi-output heating stations and supports an orderly enclosure arrangement.

The inverter accepts a three-phase mains range of 480–690 VAC, allowing the same model to operate on compatible plant networks within that range. The input stage operates at 50 or 60 Hz, so it can accommodate either supported mains frequency without derating. Heat is removed through a water-cooled baseplate, which keeps semiconductor junction temperatures below their limits during prolonged full-load operation. The housing carries an IP20 rating, providing protection against accidental contact with live components while requiring installation inside a suitable cabinet. An internal auxiliary converter provides a regulated 24 VDC service rail at up to 2 A, which can power contactors, sensors, or local control circuits without an additional supply. Ethernet timer functionality synchronizes inverter output bursts with PLC cycles for repeatable process timing, while the power topology is intended for resonant loads rather than variable-speed motors.

The cooling system must accommodate thermal losses of up to 420 W, and this value must be considered when selecting the chiller flow rate and cooling capacity. The permitted operating temperature range is +10 to +55 °C, allowing use in standard industrial control cabinets when adequate cooling is maintained. When the unit is not operating, it can be stored at temperatures from -25 to +70 °C without damage. The inverter weighs 25 kg, so the mounting surface and fasteners must support its mass securely. It meets climatic category 3K3 under EN 60721-3-3, making it suitable for standard control enclosures exposed to moderate humidity and a limited risk of condensation.

Climatic category
3K3 according to EN 60721-3-3
Cooling Method
Water Cooled
Degree of protection
IP 20
Integrated power supply unit Output current
max. 2 A
Integrated power supply unit Output voltage
24 VDC
Mains frequency
50 or 60 Hz
Mains Voltage
480 - 690 VAC
Max. cooling losses
420 W
Product Type
Medium Frequency Inverter
Temperature range Operation
+10 -+55 ºC
Temperature range Storage / transport
-25 - +70 ºC
Timer Type
EtherNet
Weight
approx. 25 kg

Frequently Asked Questions about PSI63C0.778-W2:

Q: What is the acceptable mains voltage range for the PSI63C0.778-W2 frequency inverter?

A: This inverter operates on mains voltages between 480 and 690 VAC, allowing for flexibility in high voltage industrial environments.

Q: What type of cooling method is used by the PSI63C0.778-W2 inverter?

A: The PSI63C0.778-W2 uses water cooling to efficiently dissipate heat during operation.

Q: What is the output capacity of the integrated power supply unit in the PSI63C0.778-W2?

A: The integrated power supply unit can deliver up to 2 A of output current at 24 VDC.

Q: What climatic category does the PSI63C0.778-W2 meet for operational conditions?

A: This frequency inverter is designed for use in environments conforming to the 3K3 climatic category, as specified in EN 60721-3-3.

Q: What level of ingress protection does the PSI63C0.778-W2 offer?

A: The PSI63C0.778-W2 frequency inverter has an IP 20 degree of protection, providing basic protection against solid objects larger than 12 mm but no protection against liquids.

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