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PSI63C0.660-W2 Bosch Rexroth Indramat

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Internal Product Review

The PSI63C0.660-W2 is a Bosch Rexroth Indramat medium frequency inverter with water-cooled thermal management and a DeviceNet I/O bus. The 480 to 690 VAC mains range and 110 A nominal current make the unit especially capable for demanding industrial power conversion duties. Strong current handling, highlighted by 800 A maximum primary current, makes this inverter an excellent high-load solution.

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Product Description:

The PSI63C0.660-W2 medium-frequency inverter is built by Bosch Rexroth Indramat within the PSI Frequency Inverters series. Installed between the plant mains and induction coils, it shapes high-voltage AC into a controllable medium-frequency output so automated stations can apply accurate thermal energy during brazing, welding, or surface hardening operations. The unit is intended for production equipment that requires short, repeatable heating pulses and tightly controlled process timing. Control logic is handled by a TriCore CPU, and eight digital inputs plus eight transistor outputs are provided for machine signals.

On the supply side, the inverter accepts a three-phase mains range of 480 – 690 VAC and draws a nominal line current of 110 A during operation. Internal conversion stages dissipate a cabinet basic loss of 100 W, while the water-cooled heat exchanger can absorb up to 420 W of cooling losses generated during full-load cycling. Cable routing is sized for a minimum conductor cross-section of 35 mm² on the mains side, and the terminals accept lugs up to 50 mm² for secure power connections. The coolant loop connects through an M16 × 1.5 thread and must deliver at least 4 L/min to keep component temperatures in range. With this hydraulic assistance, the unit maintains a pressure drop of 0.1 bar at the stated flow rate.

At elevated duty levels, cabinet dissipation rises to 140 W, and the power section can conduct up to 800 A on the primary side. When paired with a PSG 3100 transformer, secondary current peaks at 36 kA, giving substantial headroom for short heating pulses in cycle-controlled processes. Command and diagnostic data share a single DeviceNet channel that serves both the I/O bus and the internal timer, reducing wiring complexity while retaining deterministic control behavior. Pressure across the coolant circuit stays low, so the required minimum flow is not significantly restricted by the inverter itself.

Cabinet Basic Losses
100 W
Cabinet Losses At Max %i
140 W
Cooling Method
Water Cooled
Cpu Type
TriCore
I/o Bus
DeviceNet
Input Count
8
Mains Nominal Current
110 A
Mains Voltage
480 - 690 VAC
Max Cooling Losses
420 W
Max Primary Current
800 A
Max Secondary Current
36 kA (with PSG 3100)
Min Connection Cross-section
35 mm²
Output Count
8
Pressure Drop
0.1 bar at 4 l/min
Product Type
Medium Frequency Inverter
Terminal Capacity
50 mm²
Timer Type
Device Net
Water Connection Thread
M16x1.5
Water Flow Minimum
4 l/min

Frequently Asked Questions about PSI63C0.660-W2:

Q: Which I/O bus is supported by the PSI63C0.660-W2 frequency inverter?

A: The PSI63C0.660-W2 frequency inverter supports DeviceNet as its I/O bus for communication.

Q: What cooling method does the PSI63C0.660-W2 use and what is the required minimum water flow?

A: The inverter is designed with water cooling and requires a minimum water flow of 4 liters per minute.

Q: What is the mains voltage range for the PSI63C0.660-W2 frequency inverter?

A: The rated mains voltage for this frequency inverter ranges from 480 to 690 VAC.

Q: What is the maximum secondary current of the PSI63C0.660-W2 inverter?

A: The PSI63C0.660-W2 has a maximum secondary current rating of 36 kA when used with the PSG 3100.

Q: How many input and output channels does the PSI63C0.660-W2 offer?

A: There are eight digital inputs and eight outputs available on this model for flexible connectivity.

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