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PSI63C0.181-W1 Bosch Rexroth Indramat

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The Bosch Rexroth Indramat PSI63C0.181-W1 is a medium frequency inverter from the PSI Frequency Inverters series with a water cooled design and a rated weight of around 25 kilograms. It supports mains voltages of 400 to 480 VAC at 50 or 60 Hz and delivers a maximum output current of 800 Amps. The inverter features IP20 protection, 24 VDC integrated power supply output, and allows programming through its V24/RS232 interface.

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Product Description:

The PSI63C0.181-W1 is a medium-frequency inverter produced by Bosch Rexroth Indramat for the PSI Frequency Inverters series. The unit serves as a dedicated power stage that converts three-phase mains power into controlled DC and medium-frequency AC. This conversion allows automated stations to operate inductive loads or multiple welding electrodes with repeatable energy delivery during production cycles.

The inverter accepts an input of 400–480 VAC at 50 or 60 Hz and permits a mains current of 110 A while supplying up to 800 A on the secondary circuit. Its switching devices operate at 1 kHz, providing the timing needed for precise current modulation. Semiconductor heat is removed through a water jacket that requires a continuous flow of 4 L/min and supports cooling losses of 420 W when the inlet temperature does not exceed 30 °C. The electronics are installed in an IP20 enclosure, and a metal-oxide varistor network provides overvoltage suppression on the DC link. An integrated 24 V DC supply delivers up to 2 A for external relays or sensors, while the RS-232 V24 port provides parameter access from a supervisory computer. Wire connections accept conductors up to 35 mm², and the main terminals accommodate conductors up to 50 mm² for connection to typical cabinet power circuits.

The internal timer has a resolution of 1 ms for sequence control, and application data such as current ramps or electrode counts can be stored in up to 256 individual programs. Climatic class 3K3 permits operation between 10 and 55 °C. A lithium AA 3.6 V battery preserves time-program data during power outages, and a separate 24 V timer rail keeps the programmer active while the main power stage is disabled. The assembly weighs approximately 25 kg, providing a manageable enclosure size for fixed installation within industrial equipment. Water connections use M16 × 1.5 threads, allowing the inverter to connect directly to compatible closed-loop cooling circuits. The threaded connections also provide secure attachment points for coolant lines routed through the machine frame.

Backup Battery
AA 3.6 V Lithium
Climatic category
3K3 according to EN 60721-3-3
Clock Frequency
1 kHz
Cooling Method
Water Cooled
Cooling Water Flow
4 l/min
Degree Of Protection
IP 20
Integrated power supply unit Output current
max. 2 A
Integrated power supply unit Output voltage
24 VDC
Mains frequency
50 or 60 Hz
Mains Voltage
400 - 480 VAC
Max Electrodes
5
Max Output Current
800 A
Max Programs
256
Max Terminal Size
50 mm²
Max Water Inlet Temp
30 °C
Max. cooling losses
420 W
Nominal System Current
110 A
Overvoltage Protection
MOV
Product Type
Medium Frequency Inverter
Programming Interface
V24/RS232
Temperature range Operation
+10 -+55 ºC
Temperature range Storage / transport
-25 - +70 ºC
Time Programming Unit
1 ms
Timer Supply Voltage
24 VDC
Timer Type
24 V
Water Connection Thread
M16x1.5
Weight
approx. 25 kg
Wire Range
35 mm²

Frequently Asked Questions about PSI63C0.181-W1:

Q: What mains voltage is required for the PSI63C0.181-W1 frequency inverter?

A: The PSI63C0.181-W1 operates on a mains voltage range of 400 - 480 VAC.

Q: What is the cooling method used in the PSI63C0.181-W1 and what water flow does it need?

A: This inverter is water cooled and requires a cooling water flow of 4 l/min for proper operation.

Q: What is the maximum output current provided by the PSI63C0.181-W1?

A: The PSI63C0.181-W1 has a maximum output current of 800 A.

Q: What type of programming interface does the PSI63C0.181-W1 use?

A: The programming interface on this model is a V24/RS232 connection.

Q: How many programs can be stored in the PSI63C0.181-W1 inverter?

A: The PSI63C0.181-W1 allows up to 256 programs to be stored in its memory.


Internal Product Review

  • ‘‘The PSI63C0.181-W1 is a medium frequency inverter engineered for demanding industrial duty, with water-cooled operation and a nominal system current of 110 A. Support for 400 to 480 VAC mains input and a maximum output current of 800 A gives the unit strong process headroom and dependable power delivery. IP20 protection and a 1 ms time programming unit make the PSI63C0.181-W1 a precise, high-value choice for controlled production environments.’’

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