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PSI6301.001-W1 Bosch Rexroth Indramat

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The PSI6301.001-W1 is a Bosch Rexroth Indramat medium frequency inverter built for demanding welding applications, featuring water-cooled operation and IP20 protection. Performance is especially strong with a 400 to 480 VAC mains voltage range and a maximum secondary current of 36 kA, supporting stable high-current processing. This unit stands out as a capable and efficient inverter platform for high-throughput installations.

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Product Description:

The PSI6301.001-W1 medium-frequency inverter is manufactured by Bosch Rexroth Indramat within the PSI Frequency Inverters series. Intended for resistance welding and induction heating, it supplies controlled medium-frequency power while coordinating up to 256 stored programs and as many as 32 electrode pairs in automated cells. The unit includes a cabinet water-cooling interface and weighs approximately 25 kg, making it suitable for machine frames where space and thermal loads are tightly managed.

The inverter connects to a three-phase input of 400 to 480 VAC at a mains frequency of 50 or 60 Hz. Under nominal conditions, it draws a full-load current of 110 A, so upstream cabling requires a minimum cross-sectional area of 35 mm² and terminals rated for conductors up to 50 mm². An integrated control supply provides 24 VDC at up to 2 A for contactors and sensors. On the process side, the converter delivers a primary current of 800 A, which the matching transformer converts to 36 kA for the secondary welding circuit. Heat generation inside the cabinet is 69 W during standby and rises to 110 W when the inverter is fully loaded. The power electronics transfer 360 W of heat to the water circuit during normal operation and up to 420 W during short bursts.

The water-cooling circuit requires a minimum flow of 4 L/min to keep semiconductor junction temperatures within their permitted limits. The heat exchanger produces a pressure drop of only 0.1 bar at the required flow rate. The cooling circuit supports pressures up to 10 bar and an inlet water temperature of up to 30 °C. The enclosure has a protection rating of IP20, which protects against contact with internal components but does not provide protection against water. Continuous operation is permitted from +10 to +55 °C under climatic class 3K3. During storage or transportation, the inverter can withstand temperatures from -25 °C to 70 °C.

Cabinet Basic Losses
69 W
Cabinet Losses At Max %i
110 W
Climatic category
3K3 according to EN 60721-3-3
Cooling Method
Water Cooled
Degree Of Protection
IP 20
Integrated power supply unit Output current
max. 2 A
Integrated power supply unit Output voltage
24 VDC
Mains frequency
50 or 60 Hz
Mains Nominal Current
110 A
Mains Voltage
400 - 480 VAC
Max Cooling Losses
360 W
Max Electrode Count
32
Max Primary Current
800 A
Max Secondary Current
36 kA
Max Water Pressure
10 bar
Max Water Supply Temp
30 °C
Max. cooling losses
420 W
Min Connection Cross-section
35 mm²
Min Water Flow
4 l/min
Product Type
Medium Frequency Inverter
Program Count
256
Temperature range Operation
+10 -+55 ºC
Temperature range Storage / transport
-25 - +70 ºC
Terminal Capacity
50 mm²
Water Pressure Drop
0.1 bar at 4 l/min
Weight
approx. 25 kg

Frequently Asked Questions about PSI6301.001-W1:

Q: What is the supported mains voltage range for the PSI6301.001-W1?

A: The PSI6301.001-W1 frequency inverter supports a mains voltage between 400 and 480 VAC.

Q: What is the minimum water flow required for the cooling system of the PSI6301.001-W1?

A: This inverter uses water cooling and requires a minimum water flow of 4 liters per minute.

Q: What are the maximum primary and secondary current ratings for the PSI6301.001-W1?

A: The PSI6301.001-W1 can handle a maximum primary current of 800 A and a maximum secondary current of 36 kA.

Q: How many programs can the PSI6301.001-W1 frequency inverter store?

A: This model can store up to 256 programs for flexible operation modes.

Q: What is the output specification for the integrated power supply unit in the PSI6301.001-W1?

A: The device has an integrated 24 VDC power supply unit that provides a maximum output current of 2 A.

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