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PSI6300.257-W1 Bosch Rexroth Indramat

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Internal Product Review

The PSI6300.257-W1 is a medium frequency inverter built for demanding drive applications, with a 400 to 480 VAC mains range and water-cooled thermal management. A 110 A nominal system current paired with 800 A maximum output current supports strong dynamic headroom during high-load operation. IP20 protection and MOV overvoltage protection make the unit a well-engineered choice for controlled industrial installations.

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Product Description:

The PSI6300.257-W1 medium-frequency inverter belongs to the PSI Frequency Inverters series produced by Bosch Rexroth Indramat. Intended for induction heaters, welders, and other processes that demand tightly controlled medium-frequency power, the unit converts the plant supply voltage into a regulated output through insulated-gate transistors operating at medium switching rates. Its water-cooled design and IP20 housing allow installation inside electrical cabinets while supporting continuous operation in automated production lines.

The inverter accepts line input voltages from 400 to 480 VAC, a range common to three-phase industrial power systems. Internally, the power stage operates at a clock frequency of 1 kHz, which sets the modulation timing for the medium-frequency output. Under rated conditions, it delivers a nominal system current of 110 A, yet it can supply up to 800 A during brief dynamic peaks. Copper bars support this current capacity and accommodate conductors with cross-sectional areas from 35 mm² to 50 mm². A basic cabinet power loss of 69 W indicates the amount of heat that the cooling system must dissipate. A dedicated metal-oxide varistor network clamps overvoltage events to help protect the internal power electronics.

Heat is removed by a cooling loop with a flow rate of 4 L/min, which connects through M16 × 1.5 ports in the rear panel. The coolant temperature must not exceed 30 °C to keep the semiconductor junctions within their operating limits. Because the enclosure provides IP20 protection, a minimum cabinet clearance of 100 mm is necessary to maintain unobstructed airflow around auxiliary components, and the ambient temperature must remain below 55 °C. The inverter maintains its rated output at installation elevations up to 2000 m and can operate in humidity class F conditions. Its control electronics use an isolated 24 V DC supply and exchange status data through a PROFIBUS timer interface.

Basic Cabinet Loss
69 W
Climatic category
3K3 according to EN 60721-3-3
Clock Frequency
1 kHz
Control Supply
24 V DC
Cooling Flow
4 l/min
Cooling Method
Water Cooled
Cooling Port Thread
M16x1.5
Degree Of Protection
IP 20
Humidity class
F
Integrated power supply unit Output current
max. 2 A
Integrated power supply unit Output voltage
24 VDC
Mains frequency
50 or 60 Hz
Mains Voltage
400 - 480 VAC
Max Ambient Temp
55 °C
Max Cooling Water Temp
30 °C
Max Installation Altitude
2000 m
Max Output Current
800 A
Max Terminal Size
50 mm²
Max. cooling losses
420 W
Min Installation Clearance
100 mm
Nominal System Current
110 A
Overvoltage Protection
MOV
Product Type
Medium Frequency Inverter
Temperature range Operation
+10 -+55 ºC
Temperature range Storage / transport
-25 - +70 ºC
Timer Type
PROFIBUS
Weight
approx. 25 kg
Wire Range
35 mm²

Frequently Asked Questions about PSI6300.257-W1:

Q: What is the required mains voltage for the PSI6300.257-W1 frequency inverter?

A: The PSI6300.257-W1 operates with a mains voltage of 400 to 480 VAC.

Q: What is the maximum output current of the PSI6300.257-W1?

A: This inverter supports a maximum output current rating of 800 A.

Q: What control supply voltage is needed for the PSI6300.257-W1?

A: A 24 V DC control supply is needed to operate the control circuits of this model.

Q: What type and flow rate of cooling is required for the PSI6300.257-W1?

A: The PSI6300.257-W1 uses a water-cooled system with a required cooling flow rate of 4 liters per minute.

Q: What degree of protection does the PSI6300.257-W1 provide?

A: This unit is protected to the IP 20 degree of protection standard, safeguarding against solid objects larger than 12.5 mm.

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