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PSI6200.737-W1 Bosch Rexroth Indramat

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The Bosch Rexroth Indramat PSI6200.737-W1 is part of the PSI Frequency Inverters series and is designed as a medium frequency inverter. It features a maximum output current of 1200 Amps and supports a mains voltage range of 400 to 480 VAC. The inverter uses water cooling with a required water flow of 4 liters per minute and supports Ethernet_IP for network communication.

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Product Description:

The PSI6200.737-W1 is a medium-frequency inverter produced by Bosch Rexroth Indramat within the PSI Frequency Inverters series. Designed for resistance welding and other high-current applications, the unit converts three-phase mains power into regulated medium-frequency output for transformer-coupled tooling. This conversion provides precise energy control for welding operations in automated manufacturing cells. The inverter accepts three-phase supply voltages from 400–480 VAC, allowing it to operate with common industrial power systems.

The inverter modulates the incoming power at a clock frequency of 1 kHz to deliver controlled power to the welding transformer. During demanding squeeze or welding pulses, the power stage can provide a maximum output of 1200 A, while the nominal system current is 220 A for use with typical welding-gun transformers. The assembly uses water cooling to remove heat from the power electronics. A coolant flow rate of 4 L/min keeps semiconductor junction temperatures within safe operating limits during repeated welding cycles. The electronics are housed in an enclosure with an IP20 degree of protection, making the unit suitable for installation inside a control cabinet. Ambient air temperatures can reach 55 °C before thermal derating reduces the permitted duty cycle.

For transformer secondary supervision, the drive measures peak welding current up to 54 kA. Integrated sensors shut down the inverter if the cooling-water temperature exceeds 30 °C, protecting the power stage from excessive heat. An internal stop circuit rated at 24 VDC / 3 A supports connection to standard machine safety relays. Control and diagnostic data are exchanged over EtherNet/IP, while cycle timing is managed by the built-in Ethernet timer function. A 60-second idle timeout and a 5-second pressure-feedback window coordinate welding-gun motion. A 250-millisecond contactor-feedback check and a 1-second squeeze-extension limit help detect sequence errors. The cooling circuit connects through an M16 × 1.5 threaded interface, and temperature monitoring is integrated into the power stack for direct thermal supervision during operation.

Clock Frequency
1 kHz
Contactor Feedback Time
250 ms
Cooling Method
Water Cooled
Cooling Water Flow
4 l/min
Degree Of Protection
IP20
Idle Timeout
60 s
Mains Voltage
400 - 480 VAC
Max Ambient Temp
55 °C
Max Output Current
1200 A
Max Secondary Current
54 kA (PSG 3100)
Max Water Inlet Temp
30 °C
Network Protocol
Ethernet_IP
Nominal System Current
220 A
Pressure Feedback Timeout
5 s
Product Type
Medium Frequency Inverter
Squeeze Extension Limit
1 s
Stop Circuit Rating
24 VDC / 3 A
Temperature Monitoring
Integrated
Timer Type
EtherNet
Water Connection Thread
M16 x 1.5

Frequently Asked Questions about PSI6200.737-W1:

Q: What mains voltage is required to operate the PSI6200.737-W1 inverter?

A: The PSI6200.737-W1 frequency inverter operates with a mains voltage range of 400 to 480 VAC.

Q: What is the maximum output current for the PSI6200.737-W1?

A: This frequency inverter supports a maximum output current of 1200 A during operation.

Q: What cooling method and water flow rate does the PSI6200.737-W1 require?

A: The PSI6200.737-W1 uses a water-cooled system that requires a flow rate of 4 liters per minute.

Q: Which network protocol does the PSI6200.737-W1 support?

A: An Ethernet_IP protocol is available for network connectivity on the PSI6200.737-W1.

Q: What is the degree of protection for the PSI6200.737-W1 frequency inverter?

A: The PSI6200.737-W1 has a degree of protection rated at IP20, offering limited intrusion resistance.


Internal Product Review

  • ‘‘The PSI6200.737-W1 is a medium frequency inverter engineered for 400 - 480 VAC mains service and up to 1200 A output current. Water-cooled construction with 4 l/min cooling water flow supports stable thermal control during high-load operation. Integrated temperature monitoring adds valuable diagnostics, and PSI6200.737-W1 stands out as a strong industrial power solution.’’

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