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PSI6200.640-W1 Bosch Rexroth Indramat

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Internal Product Review

The PSI6200.640-W1 is a medium frequency inverter with water-cooled thermal management. Operation on 400 to 480 VAC mains and a 220 A nominal system current supports confident integration in demanding industrial power applications. A maximum output current of 1200 A stands out as a strong performance advantage.

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Product Description:

The PSI6200.640-W1 is a medium-frequency inverter produced by Bosch Rexroth Indramat for the PSI Frequency Inverters series. In induction hardening, melting, or other processes that require variable medium-frequency power, it converts fixed factory mains power into a regulated output while keeping switching losses low. Within an automation cell, the unit functions as the power stage and supplies controlled current to resonant heating circuits under commands from supervisory motion or process controllers. This arrangement allows the process controller to regulate delivered energy according to the operating requirements of the connected equipment.

Operating power is drawn from 400–480 VAC three-phase lines at 50 or 60 Hz, and the input bus has a nominal system current of 220 A. Peak demands, such as rapid energy delivery, can be covered up to 1200 A before the drive returns to steady-state operation. The internal IGBT bridge uses pulse-width modulation at 1 kHz, balancing switching losses with output control. A 24 VDC control supply powers the logic boards, while the integrated auxiliary supply delivers 24 V at 2 A for sensors and relays. Cabinet heat dissipation is 69 W during standby and may rise to 210 W at rated load. A separate cooler removes 700 W, with another 420 W allocated to secondary heat paths. The terminals accept power cables with conductor cross sections up to 95 mm², and a DeviceNet timer supports network-based sequencing.

Thermal management relies on a water-cooled heat exchanger that requires a flow rate of 4 L/min through an M16 × 1.5 connection, with inlet water maintained below 30 °C. The enclosure has an IP20 rating, meets climatic class 3K3, and withstands humidity class F without condensation. The inverter operates at ambient temperatures from 10 °C to 55 °C and can be stored at temperatures from -25 °C to 70 °C. It maintains full output at elevations up to 2,000 m. The maximum ambient temperature and installation altitude should be considered when selecting the coolant flow and external chiller capacity. The inverter weighs 25 kg, allowing installation in standard frames without additional lifting fixtures.

Basic Cabinet Loss
69 W
Climatic category
3K3 according to EN 60721-3-3
Clock Frequency
1 kHz
Control Supply
24 V DC
Cooling Flow
4 l/min
Cooling Method
Water Cooled
Degree of protection
IP 20
Humidity class
F
Integrated power supply unit Output current
max. 2 A
Integrated power supply unit Output voltage
24 VDC
Mains frequency
50 or 60 Hz
Mains Voltage
400 - 480 VAC
Max Altitude
2000 m
Max Ambient Temp
55 °C
Max Cooler Loss
700 W
Max Output Current
1200 A
Max Power Cabinet Loss
210 W
Max Water Inlet Temp
30 °C
Max. cooling losses
420 W
Nominal System Current
220 A
Product Type
Medium Frequency Inverter
Protection Rating
IP20
Temperature range Operation
+10 -+55 ºC
Temperature range Storage / transport
-25 - +70 ºC
Terminal Capacity
95 mm²
Timer Type
Device Net
Water Connection
M16 x 1.5
Weight
approx. 25 kg

Frequently Asked Questions about PSI6200.640-W1:

Q: What is the maximum output current of the PSI6200.640-W1 frequency inverter?

A: The maximum output current supported by this inverter is 1200 A.

Q: What cooling method is used for the PSI6200.640-W1 inverter?

A: The PSI6200.640-W1 utilizes a water-cooled system with a recommended cooling flow of 4 liters per minute.

Q: What is the supported mains voltage and frequency for this model?

A: This inverter operates with a mains voltage range of 400 to 480 VAC at 50 or 60 Hz.

Q: What is the maximum ambient operating temperature for the PSI6200.640-W1?

A: The PSI6200.640-W1 can function at ambient temperatures of up to 55 °C.

Q: What is the protection rating of the PSI6200.640-W1 frequency inverter?

A: This model has a protection rating of IP20, indicating limited protection against dust and no protection against water.

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