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PSI6200.227-W1 Bosch Rexroth Indramat

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The Bosch Rexroth Indramat PSI6200.227-W1 is a medium frequency inverter from the PSI Frequency Inverters series. It features a water cooled system with a mains voltage range of 400 to 480 VAC and a nominal current of 220 Amps. The inverter has a PROFIBUS I/O connection and supports up to 256 programs, with overall dimensions of 653 mm in height, 288 mm in width, and 280 mm in depth.

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Product Description:

The PSI6200.227-W1 belongs to the PSI Frequency Inverters series manufactured by Bosch Rexroth Indramat. As a medium-frequency inverter, it converts three-phase mains power into a controlled high-frequency output that drives induction heating coils, forging furnaces, or similar industrial loads. The unit integrates into automation cells through its PROFIBUS interface, letting the plant PLC select stored programs and supervise power delivery while a standard CPU inside the inverter executes the selected sequence.

The enclosure measures 288 mm wide, 653 mm high, and 280 mm deep, so adequate rack space and cooling clearances can be allocated. It accepts a supply of 400 – 480 VAC and draws a nominal line current of 220 A during rated operation; wiring therefore requires conductors sized to 95 mm² and protective devices matched to the stated current. The internal converter modulates the DC link at a primary voltage frequency of 1 kHz to create the medium-frequency output. Program storage for 256 sequences enables switching between heating profiles without reparameterizing the drive, and both the timer function and fieldbus communication use PROFIBUS to synchronize energy pulses with upstream motion or material-handling events. A water-cooled heat sink keeps semiconductor temperatures stable, and the water circuit experiences a pressure drop of 0.6 bar at the specified flow rate.

During transient demand, the inverter can deliver a primary current of 1200 A, and a matching PSG 3100 output transformer can pass a secondary current of 54 kA (PSG 3100) to the work coil. Continuous cooling requires a minimum flow of 4 l/min; falling below this rate risks thermal shutdown. The housing carries an IP20 rating, so it must be mounted in a clean electrical cabinet protected from conductive dust or liquids. Water-cooled operation reduces enclosure temperature rise, allowing reliable service even when all 256 programs are executed in rapid succession.

Cooling Method
Water Cooled
Cpu Type
Standard CPU
Depth
280 mm
Height
653 mm
I/o Connection
PROFIBUS
Mains Nominal Current
220 A
Mains Voltage
400 - 480 VAC
Max Primary Current
1200 A
Max Secondary Current
54 kA (PSG 3100)
Min Water Flow
4 l/min
Number Of Programs
256
Primary Voltage Frequency
1 kHz
Product Type
Medium Frequency Inverter
Protection Rating
IP20
Required Cross-section
95 mm2
Timer Type
PROFIBUS
Water Pressure Drop
0.6 bar at 4 l/min
Width
288 mm

Frequently Asked Questions about PSI6200.227-W1:

Q: What cooling method is used in the PSI6200.227-W1 frequency inverter?

A: The PSI6200.227-W1 uses water cooling to maintain optimal operating temperatures.

Q: What mains voltage range is compatible with the PSI6200.227-W1?

A: The PSI6200.227-W1 frequency inverter supports a mains voltage range of 400 to 480 VAC.

Q: How many programs can be stored on the PSI6200.227-W1 inverter?

A: This model allows storage and access for up to 256 individual programs.

Q: What type of I/O connection is available on the PSI6200.227-W1?

A: The PSI6200.227-W1 is equipped with PROFIBUS for I/O connections and timer control.

Q: What is the minimum water flow necessary for the PSI6200.227-W1 frequency inverter?

A: A minimum water flow of 4 l/min is required for the cooling system of this inverter.


Internal Product Review

  • ‘‘The PSI6200.227-W1 is a medium frequency inverter with water-cooled thermal management. PROFIBUS I/O and a PROFIBUS timer setup support clean integration and dependable cycle control in automated resistance welding systems. A 220 A nominal mains current and 54 kA maximum secondary current highlight the unit’s high-capacity performance.’’

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