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PSI61C0.735-L1 Bosch Rexroth Indramat

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Internal Product Review

The PSI61C0.735-L1 is a medium frequency inverter designed for 3-phase operation. A 400 - 480 VAC mains range and Ethernet I/O support straightforward integration into automated welding lines. Air-cooled construction with storage for 256 weld programs makes the unit a strong choice for flexible production control.

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Product Description:

The PSI61C0.735-L1 is a medium-frequency inverter produced by Bosch Rexroth Indramat for the PSI Frequency Inverters series. It supplies regulated medium-frequency energy to welding transformers or induction heaters, converting plant power into a form that supports precise thermal profiles in automated lines. A compact, air-cooled chassis houses the power stage and control electronics, allowing integration close to the workcell and helping reduce cable losses in industrial automation layouts.

A TriCore processor coordinates current regulation, timing, and diagnostic tasks while communicating with higher-level controllers through the built-in Ethernet I/O link. The inverter accepts a three-phase supply in the range of 400 – 480 VAC, which matches common factory mains without external step-up devices. The unit has an IP20 rating, so it is intended for installation inside a switch cabinet. Forced convection manages up to 360 W of cooling loss, keeping semiconductor temperatures within safe limits during continuous duty. Internally, the power stage produces a 1 kHz PWM primary waveform, which helps maintain stable secondary current while supporting a compact transformer arrangement. The design also uses air cooling, a three-phase input, Ethernet-based timing, and minimum conductor sizes of 35 mm² on the supply side with 50 mm² terminal clamps on the load path.

The high-current circuit can deliver up to 400 A of primary RMS current, and momentary welding pulses can reach a secondary peak of 20 kA when the inverter is used with a PSG 3100 transformer. Continuous thermal loading is capped at 110 A to help prevent winding degradation during long production runs. Auxiliary electronics receive 24 VDC at 2 A from the built-in power supply, supporting sensors and valves located near the weld head. Up to 256 weld programs are stored in non-volatile memory, and each program can reference 32 selectable electrode pairs so tool changes do not require external re-parameterization. An EtherNet timing bus handles synchronized energy delivery across multi-spot fixtures without requiring proprietary cabling.

Cooling Method
Air Cooled
Cpu
TriCore
Degree Of Protection
IP20
Electrode Capacity
32
I/o Connection
Ethernet
Input Phases
3-Phase
Mains Voltage
400 - 480 VAC
Max Cooling Losses
360 W
Max Primary Current
400 A
Max Secondary Current (psg 3100)
20 kA
Min Connection Cross-section
35 mm²
Primary Output Form
1 kHz PWM
Product Type
Medium Frequency Inverter
Supply Output Current
2 A
Supply Output Voltage
24 VDC
Terminal Clamp Size
50 mm²
Thermal Continuous Current
110 A
Timer Type
EtherNet
Weld Program Count
256

Frequently Asked Questions about PSI61C0.735-L1:

Q: What type of CPU is used in the PSI61C0.735-L1 frequency inverter?

A: The PSI61C0.735-L1 uses a TriCore CPU for its processing capabilities.

Q: How is the PSI61C0.735-L1 frequency inverter cooled?

A: This model features air cooling, ensuring that the internal components are kept at optimal operating temperatures during use.

Q: What input voltage and phase does the PSI61C0.735-L1 require?

A: The PSI61C0.735-L1 supports 3-phase input voltage ranging from 400 to 480 VAC.

Q: What is the degree of protection for the PSI61C0.735-L1?

A: The inverter has a degree of protection rated at IP20, offering limited protection against dust and contact.

Q: How many weld programs can the PSI61C0.735-L1 frequency inverter store?

A: The PSI61C0.735-L1 supports up to 256 weld programs, allowing extensive customization for different welding operations.

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