PSI6100.321-L1

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The PSI6100.321-L1 is a 3-phase medium-frequency inverter with integrated control functionality designed for resistance welding applications in industrial environments. It features air cooling and operates at a rated voltage of 400 to 480 volts, with a rated current of 110 amps. This inverter offers a maximum output current of 400 amps and a maximum secondary current of 20 kA with the PSG 3100 welding transformer.

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Product Description:

The PSI6100.321-L1 frequency inverter is from Bosch Rexroth Indramat. This is a rugged unit for resistance welding in harsh industrial environments. It’s a 3-phase medium-frequency inverter with built-in control. Rated voltage 400 to 480 volts, rated current 110 amps. This will handle the power of most industrial environments. A key spec is the max output current of 400 amps, which is the current the inverter can deliver for welding. When paired with the PSG 3100 welding transformer, it can do 20 kA secondary current, which is for high-power welding. It’s air-cooled, which is a good way to manage heat in industrial environments. The max cooling losses is 360 watts, which is how much heat the cooling system can dissipate.

The PSI6100.321-L1 can be installed in a modular enclosure or in switchgear cabinets with IP54 protection when installed properly. This will protect the unit from dust and water splashes, which is important for industrial applications. It also has a slot for parallel, serial or fieldbus I/O interface for communication and integration with other automation devices. It also has a slot for a quality module for future upgrades. The inverter has a clock frequency of 1 kHz, which is the speed the inverter can perform its control function. It has a metal oxide varistor for overvoltage protection, which is a must-have for the inverter. The wire range is 35 mm², which is the recommended cable size for safe and efficient current transfer.

The inverter’s internal power consumption is basic switchgear cabinet loss 100 watts and switchgear cabinet loss at max power 200 watts and the core is powered by Intel Atom E3815 1.4 GHz with 2GB DDR3 SDRAM. The PSI6100.321-L1 can be mounted either vertically or with its back against a mounting plate. A key operating parameter is the ambient temperature, which should not exceed 55°C for optimal performance and longevity of the inverter. The dimensions are 130 mm x 100 mm x 100 mm. The inverter software is based on Windows 10 IoT and has I/O interfaces of 4x USB 2.0, 2x CAN, 1x Ethernet. The protection class of the unit itself is IP20.

Basic Switchgear Cabinet Loss
100 W
Degree of Protection
IP20
Dimensions
130 mm x 100 mm x 100 mm
I/O Interface
Slot for Parallel, Serial, or Fieldbus Interface
I/o Interfaces
4x USB 2.0, 2x CAN, 1x Ethernet
Inverter Ambient Temperature
Max. 55°C
Max. Cooling Losses
360 W
Max. Output Current
400 A
Max. Secondary Current
Depending on the Transformer Used; 20 kA (PSG 3100)
Memory
2GB DDR3 SDRAM
Operating System
Windows 10 IoT
Processor Type
Intel Atom E3815 1.4 GHz
Quality Module
Slot Prepared for Retrofitting
Switchgear Cabinet Loss at Max. Power
200 W
Wire Range
35 mm²

Frequently Asked Questions about PSI6100.321-L1:

Q: What is the input voltage and current rating of this inverter?

A: This inverter operates on a 3-phase power supply with a rated voltage range of 400 to 480 V and a rated current of 110 A. It ensures stable and efficient power delivery for industrial applications.

Q: What is the maximum output current of the PSI6100.321-L1?

A: The inverter delivers a maximum output current of 400 A. When paired with the PSG 3100 welding transformer, it can provide a secondary current of up to 20 kA.

Q: What cooling mechanism does this inverter use?

A: The PSI6100.321-L1 is air-cooled, which helps maintain optimal operating temperatures. It has a maximum cooling loss of 360 W, ensuring efficient heat dissipation in demanding industrial environments.

Q: How is the PSI6100.321-L1 installed?

A: This inverter is designed for modular enclosure or installation in switchgear cabinets with IP54 protection. It supports both vertical mounting and back-plate mounting for flexibility.

Q: What I/O interfaces are available on this inverter?

A: It includes a slot for parallel, serial, or fieldbus I/O interfaces, allowing seamless integration with industrial automation systems. This feature ensures adaptability to different communication protocols.


Internal Product Review

  • ‘‘The PSI6100.321-L1 frequency inverter provides a robust and reliable solution for industrial automation needs, particularly in resistance welding. Its integrated control function and flexible I/O interface options make it adaptable to various system configurations. The unit's compact design and versatile mounting options allow for easy integration into different setups. While the air cooling is sufficient for many applications, users should be mindful of the maximum ambient temperature to prevent performance issues.’’

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