MAC090C-0-KD-4-C/110-B-1/WI524LV/S001

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The MAC090C-0-KD-4-C/110-B-1/WI524LV/S001 servo motor by Bosch Rexroth offers 2000 RPM nominal speed, 10.4 Nm continuous torque, and natural convection cooling, ensuring reliable high-performance control for demanding industrial applications.

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Product Description:

The MAC090C-0-KD-4-C/110-B-1/WI524LV/S001 is an AC servo motor produced by Bosch Rexroth. The company is a leading provider of drive and control technologies for industrial automation. This motor is engineered for precise control and efficiency which makes it ideal for high-performance tasks. Key features include a nominal speed of 2000 RPM, a continuous torque at a standstill of 10.4 Nm, and natural convection cooling. It is built for applications requiring dependable and accurate motor control.

The MAC090C-0-KD-4-C/110-B-1/WI524LV/S001 servo motor offers a continuous current of 17.0 A at a standstill. It is capable of reaching 26.1 A at peak. With a peak current of 125 A, the motor delivers high responsiveness. The torque constant is rated at 0.68 Nm/A at 20 degrees C and provides reliable performance under demanding conditions. Its winding resistance is 0.60 Ohm and the winding inductance measures 3.6 mH which ensures efficient electrical operation. The rotor inertia is specified at 53 x 10?? kgxm^2 which contributes to its precision during acceleration and deceleration phases. The thermal time constant of 60 minutes helps in maintaining stable thermal performance over prolonged usage. The MAC090C Indramat servo motor is cooled via natural convection. This makes it suitable for environments where additional cooling is not available or required.

Weighing approximately 23 kg, the MAC090C-0-KD-4-C/110-B-1/WI524LV/S001 motor is designed for easy integration with the power connector positioned on side B for convenient access. It is equipped with an incremental encoder, which enhances precision and allows for accurate position feedback. The motor is designed with a plain output shaft, which can be beneficial for certain mechanical configurations. This model does not include a blocking brake, making it more suited to systems that do not require mechanical stopping capabilities. These features make this servo motor a reliable choice for operations requiring precise control and consistent torque delivery across various speeds.

Continuous Current at Standstill
17.0 A
Continuous Torque at Standstill
10.4 Nm
Cooling Method
Natural Convection
Nominal Speed
2000 RPM
Rotor Inertia
53 x 10-4 kgxm^2
Thermal Time Constant
60 minutes
Torque Constant
0.68 Nm/A at 20 degrees C
Weight
23 kg
Winding Inductance
3.6 mH
Winding Resistance
0.60 Ohm
Instructions

Use this calculator to compute the acceleration torque required to accelerate a load in a servomotor system. Enter the total inertia and angular acceleration, then click "Calculate Acceleration Torque" to see the result.

The acceleration torque is calculated using the formula: T_acc = J_total * α, where:

  • T_acc is the acceleration torque (Nm)
  • J_total is the total inertia of the system (kg·m²)
  • α (alpha) is the angular acceleration (rad/s²)

The total inertia (J_total) should include both the motor inertia and the load inertia reflected to the motor shaft.

Understanding Acceleration Torque

Acceleration torque is essential in defining the capability of a servomotor to initiate rotational motion. It's the torque required to overcome inertia and achieve a desired angular acceleration. In servomotor systems, proper torque calculation ensures optimal performance, preventing motor strain and energy inefficiency.

Importance for Industrial Automation

In industrial automation, precise motion control is vital. Calculating acceleration torque enables designers to choose suitable motors that meet dynamic motion demands, essential for the smooth operation of automated systems. This consideration enhances efficiency and prolongs motor lifespan in applications such as robotic arms and precision manufacturing equipment.

Instructions

Use this calculator to compute the acceleration torque required to accelerate a load in a servomotor system. Enter the total inertia and angular acceleration, then click "Calculate Acceleration Torque" to see the result.

The acceleration torque is calculated using the formula: T_acc = J_total * α, where:

  • T_acc is the acceleration torque (Nm)
  • J_total is the total inertia of the system (kg·m²)
  • α (alpha) is the angular acceleration (rad/s²)

The total inertia (J_total) should include both the motor inertia and the load inertia reflected to the motor shaft.

Understanding Acceleration Torque

Acceleration torque is essential in defining the capability of a servomotor to initiate rotational motion. It's the torque required to overcome inertia and achieve a desired angular acceleration. In servomotor systems, proper torque calculation ensures optimal performance, preventing motor strain and energy inefficiency.

Importance for Industrial Automation

In industrial automation, precise motion control is vital. Calculating acceleration torque enables designers to choose suitable motors that meet dynamic motion demands, essential for the smooth operation of automated systems. This consideration enhances efficiency and prolongs motor lifespan in applications such as robotic arms and precision manufacturing equipment.

Instructions

Use this calculator to compute the control output for a PID controller in a servomotor system. Enter the PID gains (Kp, Ki, Kd), the current error, and the time step, then click "Calculate Control Output" to see the result.

The calculation uses the PID control law: u(t) = Kp * e(t) + Ki * ∫e(t)dt + Kd * de(t)/dt, where:

  • u(t) is the control output (e.g., motor voltage)
  • e(t) is the error (desired position - actual position)
  • Kp is the proportional gain
  • Ki is the integral gain
  • Kd is the derivative gain

Note: This calculator provides a simplified single-step calculation. In a real system, the PID controller would run continuously, updating the control output at each time step.

Understanding PID Controllers

PID controllers are essential in control systems, offering a way to regulate processes through feedback loops. They adjust control inputs based on the error between desired and actual outputs. The proportional term addresses present errors, the integral term corrects accumulated past errors, and the derivative term predicts future errors, enabling precise control.

Importance in Servo Systems

In servomotor applications, PID controllers ensure precise movement and positioning, which is crucial for industrial automation. By continuously adjusting the control signal (e.g., motor voltage), they maintain the desired position despite external disturbances or changes in system dynamics.

Instructions

Use this calculator to compute the control output for a PID controller in a servomotor system. Enter the PID gains (Kp, Ki, Kd), the current error, and the time step, then click "Calculate Control Output" to see the result.

The calculation uses the PID control law: u(t) = Kp * e(t) + Ki * ∫e(t)dt + Kd * de(t)/dt, where:

  • u(t) is the control output (e.g., motor voltage)
  • e(t) is the error (desired position - actual position)
  • Kp is the proportional gain
  • Ki is the integral gain
  • Kd is the derivative gain

Note: This calculator provides a simplified single-step calculation. In a real system, the PID controller would run continuously, updating the control output at each time step.

Understanding PID Controllers

PID controllers are essential in control systems, offering a way to regulate processes through feedback loops. They adjust control inputs based on the error between desired and actual outputs. The proportional term addresses present errors, the integral term corrects accumulated past errors, and the derivative term predicts future errors, enabling precise control.

Importance in Servo Systems

In servomotor applications, PID controllers ensure precise movement and positioning, which is crucial for industrial automation. By continuously adjusting the control signal (e.g., motor voltage), they maintain the desired position despite external disturbances or changes in system dynamics.

Instructions

Use this calculator to convert between different units of power. Select the units you want to convert from and to, enter the value, and click "Convert" to see the result.

Understanding Power Units

Power is a foundational concept in both everyday life and industrial applications. The term "watts" is ubiquitous, named after James Watt, a pivotal figure in the industrial revolution known for his advancements in steam engine technology. A watt represents the rate at which energy is transferred or converted and forms the basis for other power units such as kilowatts (1,000 watts), megawatts (1,000,000 watts), and more.

Importance in Industrial Automation and Servomotors

In industrial automation, precise power control is critical for maximizing efficiency and accuracy. Servomotors, essential components in automation systems, rely heavily on accurate power measurement. These motors, often used in robotics and CNC machinery, require specific power inputs to function correctly, translating electrical energy into controlled movements. The ability to convert between different power units helps engineers and technicians optimize these systems for energy consumption and performance. Whether ensuring that a robotic arm operates with sufficient power or managing the electrical requirements of a complex assembly line, understanding and converting power units is a crucial skill.

As technology advances, the necessity for precision grows. Power conversion tools, therefore, play an indispensable role in maintaining system efficiency and reliability, making them a staple in the toolkit of modern engineers and industrial technicians.

Instructions

Use this calculator to convert between different units of power. Select the units you want to convert from and to, enter the value, and click "Convert" to see the result.

Understanding Power Units

Power is a foundational concept in both everyday life and industrial applications. The term "watts" is ubiquitous, named after James Watt, a pivotal figure in the industrial revolution known for his advancements in steam engine technology. A watt represents the rate at which energy is transferred or converted and forms the basis for other power units such as kilowatts (1,000 watts), megawatts (1,000,000 watts), and more.

Importance in Industrial Automation and Servomotors

In industrial automation, precise power control is critical for maximizing efficiency and accuracy. Servomotors, essential components in automation systems, rely heavily on accurate power measurement. These motors, often used in robotics and CNC machinery, require specific power inputs to function correctly, translating electrical energy into controlled movements. The ability to convert between different power units helps engineers and technicians optimize these systems for energy consumption and performance. Whether ensuring that a robotic arm operates with sufficient power or managing the electrical requirements of a complex assembly line, understanding and converting power units is a crucial skill.

As technology advances, the necessity for precision grows. Power conversion tools, therefore, play an indispensable role in maintaining system efficiency and reliability, making them a staple in the toolkit of modern engineers and industrial technicians.

Frequently Asked Questions about MAC090C-0-KD-4-C/110-B-1/WI524LV/S001:

Q: How does the incremental encoder in MAC090C-0-KD-4-C/110-B-1/WI524LV/S001 improve accuracy?

A: The incremental encoder in the MAC090C-0-KD-4-C/110-B-1/WI524LV/S001 provides real-time position feedback, enhancing control precision. This ensures optimal performance in high-accuracy applications.

Q: Why is natural convection cooling used in MAC090C-0-KD-4-C/110-B-1/WI524LV/S001?

A: The natural convection cooling in MAC090C-0-KD-4-C/110-B-1/WI524LV/S001 eliminates the need for external cooling, simplifying setup. This design suits environments without extra cooling systems.

Q: How does the 0.68 Nm/A torque constant help MAC090C-0-KD-4-C/110-B-1/WI524LV/S001?

A: The 0.68 Nm/A torque constant ensures consistent torque with changing currents, improving motor responsiveness. It enhances performance during load fluctuations.

Q: What is the advantage of a plain output shaft in MAC090C-0-KD-4-C/110-B-1/WI524LV/S001?

A: The plain output shaft in MAC090C-0-KD-4-C/110-B-1/WI524LV/S001 allows flexible mechanical configurations. This simplifies integration into various systems.

Q: Why does MAC090C-0-KD-4-C/110-B-1/WI524LV/S001 lack a blocking brake?

A: The absence of a blocking brake in MAC090C-0-KD-4-C/110-B-1/WI524LV/S001 makes it ideal for applications without mechanical stopping needs. It reduces overall complexity and maintenance.


Internal Product Review

  • ‘‘The Bosch Rexroth MAC090C-0-KD-4-C/110-B-1/WI524LV/S001 servo motor excels in precise control with its 0.68 Nm/A torque constant and high peak current of 125 A. Weighing 23 kg, it offers natural convection cooling and efficient integration, making it ideal for industrial automation systems.’’

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