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IKL0268 Bosch Rexroth Indramat

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Internal Product Review

The IKL0268 power cable from Bosch Rexroth Indramat stands out for its robust construction and suitability for drag chain applications, offering over 5,000,000 bending cycles and a flexible PUR jacket. The halogen-free design and compliance with EN 60811-2-1 oil resistance standard make it ideal for demanding industrial environments. This cable is a reliable solution for applications requiring high durability and chemical resistance.

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Product Description:

The IKL0268 is a flexible power cable engineered by Bosch Rexroth Indramat for the IKL Control Cables series. It is intended to supply drive power to moving axes that operate inside guided drag chains. The cable’s mechanical design allows it to travel repeatedly without conductor fatigue, making it suitable for pick-and-place robots, palletizers, and high-speed packaging lines where electrical continuity must be maintained through millions of cycles. Combined with a polyurethane jacket, the fine-stranded copper cores withstand machine oils and ambient vibration.

The dynamic rating reaches 5,000,000 bending cycles, indicating the number of full strokes the cable can perform before mechanical degradation is expected. During motion, the minimum bend radius in continuous carrier applications is 7.5 × D, so routing must respect this multiple of the outer diameter to avoid stress on the copper strands. For rapid axis movements, the conductor system tolerates peak accelerations of up to 10 m/s² and maintains electrical continuity while the outer sheath moves through chains at velocities of up to 5 m/s. The orange jacket is molded from PUR, a polyurethane compound that resists abrasion, welding sparks, and many industrial coolants. These material properties support extended operation in machining centers and assembly cells where the cable may encounter frequent movement and exposure to industrial fluids.

When the cable is anchored or clamped, the allowable static bend radius is 5 × D, simplifying cabinet wiring without compromising insulation life. A single run may extend to 75 m, supporting large portal systems without intermediate junctions. The material formulation is halogen-free, so combustion gases contain low levels of corrosive or toxic components. The sheath passes the oil-immersion tests of EN 60811-2-1 for operation around hydraulic equipment. Conductors can reach 80 °C during service, and storage is permissible from -30 °C to 40 °C, supporting storage in unheated warehouses before installation.

Bending Cycles
5,000,000
Bending Radius (fixed)
5 x D
Bending Radius (flexible)
7.5 x D
Cable Type
Power Cable
Drag Chain Use
Yes
Halogen-free
Yes
Jacket Color
Orange (RAL 2003)
Jacket Material
PUR
Max Acceleration
10 m/s2
Max Cable Length
75.0 m
Max Conductor Temperature
80 C
Max Storage Temperature
40 C
Max Travel Velocity
5 m/s
Min Storage Temperature
-30 C
Oil Resistance Standard
EN 60811-2-1

Frequently Asked Questions about IKL0268:

Q: Is the IKL0268 control cable suitable for use in drag chain setups?

A: The IKL0268 is designed for drag chain applications, providing reliable operation in dynamic environments.

Q: What is the flexible bending radius required for the IKL0268 control cable?

A: The bending radius for the IKL0268 when used in flexible applications is 7.5 times the cable diameter.

Q: What is the maximum travel velocity for the IKL0268 control cable during operation?

A: The IKL0268 supports a maximum travel velocity of 5 meters per second.

Q: What are the jacket material and color of the IKL0268 control cable?

A: This cable features a jacket made of PUR material with an orange color (RAL 2003).

Q: Is the IKL0268 control cable halogen-free for specialized environments?

A: The IKL0268 operates without halogens, making it suitable for environments requiring halogen-free components.

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