HDS04.2-W200N-HA19-01-FW

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The HDS04.2-W200N-HA19-01-FW is an air-cooled drive controller featuring a rated current of 200A. Manufactured by Bosch Rexroth Indramat, it belongs to the HDS Drive Controllers series and operates on a 380...480V AC, 3-phase input voltage. This cabinet-mounted controller has IP20 protection.

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Product Description:

The HDS04.2-W200N-HA19-01-FW is an HDS series drive controller from Bosch Rexroth that is designed for axis control. It is a single-axis unit with modular hardware architecture and it is equipped with internal air cooling using an integrated blower system. This controller supports a rated current of 200 A, while its peak current capacity is also specified at 200 A per axis.

The HDS04.2-W200N-HA19-01-FW drive features a continuous output current of 85 A at 4kHz of clock frequency and 50 A at 8kHz. Its total power loss at full load reaches 530 W and has a fixed power consumption of 20 W for signal processing. The drive’s firmware is stored in the software module located in slot U5 and its firmware needs to be ordered separately according to the system reequipments. Its configuration uses slots U1 to U4 for plugin modules integration and each of its slot supports defined Indramat interface or I/O modules. This HDS04.2 drive supports analog command communication and its electrical connections include terminals X1 to X6 on the front panel. Its X1 terminal handles the DC bus connection between controllers and supply module. The drive’s X4 terminal connects motor feedback devices using RSF or HSF encoder types and the X6 point provides connections for motor temperature sensor as well as holding brake. It requires external 24V DC supply for brake control function and provides grounding via the mounting rail.

The HDS04.2-W200N-HA19-01-FW drive comes with protection class of IP10 as per DIN 40050 for enclosed installation and its physical dimension is 498 mm height x 150 mm width. It requires a minimum spacing of 90 mm on sides and 100 mm below for proper ventilation. This HDS04.2 drive possesses an insulation rated as class C and it carries a weight of 14.5 kg.

Continuous Output Current at 4 kHz
85 A
Continuous Output Current at 8 kHz
50 A
Control Type
Digital intelligent drive
Cooling Type
Air cooled (W)
Drive Series
HDS
Firmware
Supplied separately (FW)
Firmware Storage
Software module located in slot U5
Frequency
50/60 Hz
Functional Version
HA19
Hardware Version
04.2
Input Voltage
380...480V AC, 3-phase
Mounting
Cabinet mounting
Protection Class
IP20
Rated Current
200A
Weight
Approx. 36 kg
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Frequently Asked Questions about HDS04.2-W200N-HA19-01-FW:

Q: How does the internal blower system improve the HDS04.2-W200N-HA19-01-FW drive’s performance?

A: The internal blower maintains optimal operating temperature by preventing overheating. This enhances reliability and prolongs the controller’s lifespan during continuous operation.

Q: What advantage does the use of RSF or HSF encoder types on terminal X4 provide?

A: The RSF and HSF encoders ensure accurate motor feedback for precise axis positioning. This improves control accuracy and system responsiveness in the HDS04.2-W200N-HA19-01-FW drive.

Q: How does the fixed power consumption of 20 W for signal processing affect system efficiency?

A: A low, fixed power draw for signal processing minimizes overall energy consumption. This ensures the HDS04.2-W200N-HA19-01-FW drive operates efficiently even at idle states.

Q: How does the insulation class C rating benefit the HDS04.2-W200N-HA19-01-FW?

A: The class C insulation supports operation under elevated temperature conditions up to 180°C. This enhances durability in demanding industrial environments.

Q: What is the purpose of the external 24V DC supply for the brake control function in the HDS04.2-W200N-HA19-01-FW?

A: The external 24V DC supply powers the holding brake, ensuring safe motor stoppage. This prevents mechanical slippage or drift when the drive is inactive.


Internal Product Review

  • ‘‘The HDS04.2-W200N-HA19-01-FW is a drive controller designed for precise axis control. It features modular slots for Indramat interface modules, supports analog command communication and offers efficient internal blower cooling. This drive is widely used in industrial automation and CNC machinery for smooth motion control.’’

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