HDS04.2-W200N-HA15-01-FW

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The HDS04.2-W200N-HA15-01-FW is a panel-mounted drive controller with resolver feedback interface and analog/digital control options. Manufactured by Bosch Rexroth Indramat, this HDS Drive Controller series device supports 3x380-480 VAC input voltage. It features internal air cooling and IP20 protection.

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Product Description:

The HDS04.2-W200N-HA15-01-FW is a Bosch Rexroth Indramat drive controller from the DIAX04 controller family that is designed for vertical mounting. The drive controller is designated as HDS Drive Controller and comes in version 2 configuration. The drive is employed in industrial automation systems where precise motion control and reliable performance are necessary.

The HDS04.2-W200N-HA15-01-FW drive controller is rated at 200 A and provides a continuous current of 120 A at 4 kHz and 80 A at 8 kHz. The peak current per axis is also 200 amps. The continuous current operation of the controller results in a power loss of 280 W at 4 kHz and 800 W at 8 kHz. The power usage for signal processing from a ±26V source is 30 W at 4 kHz and 55 W at 8 kHz. The drive controller includes a built-in blower for internal air conditioning. It comes with a command communication module and a software module as standard. Up to three more plug-in modules can be added to expand capabilities. The HDS drive controller has an analog command communication interface. A configuration type plate is provided for identification. The drive controller is part of the 04 line, which does not include any additional variations.

The HDS04.2-W200N-HA15-01-FW drive controller has a working temperature range of +5 to +45 °C with a tolerance of ±15%. The drive controller weighs 19 kg and may be mounted securely and stably in a vertical configuration. The HDS Drive Controller is designed to provide consistent performance in motion control applications requiring accurate current management and integrated cooling. The incorporation of the configuration type plate, as well as its compatibility with plug-in modules, improves operational tracking and flexibility.

Continuous Current (4kHz / 8kHz)
120 A / 80 A
Control Interface
Analog, digital (SERCOS compatible on HA15 option)
Cooling Method
Internal Air Cooled
Feedback Interface
Resolver
Firmware
FW (Firmware not included in delivery, must be ordered separately)
Input Voltage
3 x 380-480 VAC (+10%, -15%)
Module Width
200 mm
Mounting
Panel mounting
Operating Temperature
0 to +45°C (up to +55°C with derating)
Option Card
HA15 (standard power stage, SERCOS interface)
Protection Class
IP20
Rated Current
200A
Rated Current
200 A
Rated Output Power
Varies (drive-dependent, often up to 50 kW)
Type
HDS Drive Controller
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Frequently Asked Questions about HDS04.2-W200N-HA15-01-FW:

Q: Why does the HDS04.2-W200N-HA15-01-FW have both 4kHz and 8kHz continuous current ratings?

A: The 4kHz and 8kHz continuous current ratings offer flexible performance options based on switching frequency requirements, ensuring optimal thermal behavior and current delivery during different operating conditions.

Q: How does the HDS04.2-W200N-HA15-01-FW benefit from its ±15% tolerance level during operation?

A: The ±15% tolerance allows the drive controller to operate reliably under fluctuating supply conditions, reducing system faults and maintaining stable functionality across varying voltage inputs.

Q: Why is vertical mounting used in the HDS04.2-W200N-HA15-01-FW drive controller?

A: The vertical mounting optimizes airflow for the built-in blower cooling system, helping the controller maintain consistent internal temperature and improve thermal efficiency during extended operation.

Q: How do the power losses at continuous current affect the HDS04.2-W200N-HA15-01-FW efficiency?

A: The power losses of 280 W at 4kHz and 800 W at 8kHz reflect thermal output, impacting heat dissipation needs and determining overall system cooling requirements.

Q: Does the HDS04.2-W200N-HA15-01-FW include support for communication using analog interfaces?

A: Yes, the drive controller supports an analog communication interface that ensures precise signal handling and compatibility with legacy systems requiring analog input control.


Internal Product Review

  • ‘‘The Bosch Rexroth Indramat HDS04.2-W200N-HA15-01-FW drive controller offers precise motion control and reliable performance in industrial automation. With a 200 A rating and efficient cooling, it excels in demanding environments. The integration of plug-in modules enhances flexibility, while the built-in blower ensures consistent operation.’’

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