HDS04.2-W200N-HA02-01-FW

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The HDS04.2-W200N-HA02-01-FW is a rack-mounted drive controller with a rated current of 200A and internal air cooling mode. Manufactured by Bosch Rexroth Indramat as part of the HDS Drive Controllers series, it features digital operation mode. Its IP20 protection class ensures suitability for control cabinet installation.

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Product Description:

The model HDS04.2-W200N-HA02-01-FW is an AC Drive Controller from Rexroth Indramat DIAx04 series. It supports rapid response control for servo and main drives. It is designed to integrate with MKD, MHD, 1MB and 2AD AC motors. It is suitable for industrial automation, machine tools, robotics and packaging systems.

The HDS04.2-W200N-HA02-01-FW drive controller is engineered to deliver a continuous (rated) output current of 200 A that ensures stable and sustained operation under nominal load conditions. It supports a peak output current of 200 A for short duration current surges required during acceleration or dynamic load changes. The drive controller supports a continuous output current of 120 A when operating at a switching frequency of 4 kHz. At an increased switching frequency of 8 kHz, the continuous current capacity is reduced to 80 A due to higher switching losses and thermal limitations. The drive controller unit incurs a power loss of 800 watts during operation at its rated continuous current. This power loss is primarily attributed to resistive heating in the internal power electronics and conduction losses in the switching devices. It is capable of handling high torque loads in dynamic industrial settings. The unit can be deployed in multiple axis configurations using shared supply modules. This reduces component redundancy and optimizes system cost. It enables accurate control over motion tasks that ensures synchronized performance for multi motor operations.

The HDS04.2-W200N-HA02-01-FW drive controller has a total mass of 19 kilograms which includes the housing, internal electronics and mounting hardware. The power consumption of this HDS series controller for signal processing operations when operating from a ± 26 V DC power supply is 30 watts under nominal load conditions.

Communication Interface
Analog/Digital inputs and outputs
Cooling Mode
Internal (Air)
Design
Version 2
Firmware
Supplied separately (01-FW)
Motor Feedback
Resolver or Encoder supported
Mounting
Rack Mount
Operation Mode
Digital
Power Supply
Integrated power supply module
Protection Class
IP20 (typical for control cabinet installation)
Rated Current
200A
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Frequently Asked Questions about HDS04.2-W200N-HA02-01-FW:

Q: How does the HDS04.2-W200N-HA02-01-FW handle thermal stress during high-frequency switching?

A: When operating at 8 kHz, the HDS04.2-W200N-HA02-01-FW drive controller limits continuous current to 80 A due to thermal constraints. This drop helps manage switching losses and internal heat buildup.

Q: Can the HDS04.2-W200N-HA02-01-FW support high-torque servo operations in dynamic environments?

A: This drive controller is optimized for high-torque demands during acceleration or load variation. It maintains 200 A peak current to support fast-response servo and main drives.

Q: What kind of motor compatibility can I expect with the HDS04.2-W200N-HA02-01-FW?

A: The unit is designed for seamless integration with MKD, MHD, 1MB, and 2AD AC motors. It’s a strong fit for motion systems needing high control precision and mechanical synergy.

Q: Does the HDS04.2-W200N-HA02-01-FW drive controller suit shared power systems in multi-axis configurations?

A: It supports multi-axis setups using shared supply modules to minimize component redundancy. This architecture reduces total system cost and simplifies synchronization in complex motion assemblies.

Q: How much energy does the HDS04.2-W200N-HA02-01-FW draw during normal signal processing?

A: While operating from a ±26 V DC source, the controller consumes just 30 watts for signal processing. This makes it efficient for real-time command execution in automation tasks.


Internal Product Review

  • ‘‘The HDS04.2-W200N-HA02-01-FW is a robust AC drive controller from Rexroth Indramat DIAx04 series. You get 200 A peak current handling and 4–8 kHz switching frequency flexibility for dynamic control. It is ideal for industrial automation. This unit excels in machine tools, robotics, and packaging system applications.’’

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