HDS04.1-W200N-HS66-01-FW

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The Bosch Rexroth Indramat HDS04.1-W200N-HS66-01-FW Drive Controller is part of the HDS Drive Controllers series and operates with a rated current of 200 Amps. It features air cooling via an integral fan, supports input voltages of 380-480V AC, and functions at 50/60 Hz. It pairs with AC synchronous and asynchronous motors and weighs approximately 23 kilograms.

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Product Description:

The HDS04.1-W200N-HS66-01-FW Drive Controller has a 200 A rated current to ensure stable high-power delivery in operations involving continuous electrical output. Made by Bosch Rexroth Indramat, this controller’s 14.5 kg weight provides safe mounting without causing undue loading on mounting structures.

Physically, this drive controller features modest dimensions of 498 mm height, 265 mm width, and 150 mm depth to provide simple integration into typical industrial enclosures. It can handle a steady-state current of 50 A at 8 kHz to provide consistent operational performance at higher switching rates without sacrificing output stability. This controller’s steady-state current energy dissipation is 530 W for predictable thermal load management and stable heat control in continuous operational environments. An X5-type interface is provided with the HDS04.1-W200N-HS66-01-FW controller, which guarantees standardized compatibility for integration with specified system components. Its electrical connections are compatible with multi-core wires between 2.5 mm² and 35 mm² to provide flexibility to cater different installation demands. The maximum tightening torque for this controller’s connection terminals is 4 Nm, which maintains optimal contact integrity without causing damage to conductive components.

Its allowed storage and transport temperature range is between -30 °C and +85 °C for secure handling throughout logistics activities and long-term inventory storage. This controller can be installed up to 1000 meters above sea level without any degradation in its rated specifications or output performance capacity. This drive controller is constructed with an IP10 protection rating, which means it needs to be installed in appropriate protected areas. An integrated fan cooling setup is used in the HDS04.1-W200N-HS66-01-FW controller, which actively monitors internal temperatures to avoid overheating at full loads. This drive controller communicates through a SERCOS interface to facilitate quick, accurate, and real-time command signal transfer for process precision.

Command communication
SERCOS interface
Connection cross-section (multi-core wire)
2.5-35mm²
Cooling type
Via an integrated fan
Energy dissipation at steady-state current
530 W
Installation elevation without reduction of rated data
Max. 1000 m above sea level
Interface type
X5
Maximum tightening torque for connection
4 Nm
Permissible temperature range for storage and transport
-30 °C to +85 °C
Protection rating
IP10
Rated current
200 A
Steady-state current at 8 kHz
50 A
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  • HDS04 1 W200N HS66 01 FW

Frequently Asked Questions about HDS04.1-W200N-HS66-01-FW:

Q: How does the SERCOS interface benefit real-time motion applications in the HDS04.1-W200N-HS66-01-FW?

A: The SERCOS interface enables deterministic, high-speed communication, ensuring minimal latency and tight synchronization between controller and automation components.

Q: Why is a steady-state current of 50 A at 8 kHz important?

A: This allows stable performance at high switching frequencies, which improves precision in applications involving rapid acceleration and deceleration.

Q: What’s the purpose of using multi-core wires up to 35 mm² in this unit?

A: Supporting a broad wire range provides flexibility in installation while ensuring safe current handling in high-power applications like servo drive systems.

Q: How does the integrated fan cooling system improve system reliability in the HDS04.1-W200N-HS66-01-FW?

A: Active cooling maintains internal component temperatures within safe limits, reducing thermal stress and prolonging operational lifespan during high loads.

Q: Why is a maximum tightening torque of 4 Nm specified for terminals?

A: It ensures secure electrical connections without damaging conductors, which is essential for maintaining consistent power delivery under high current loads.


Internal Product Review

  • ‘‘The HDS04.1 W200N HS66 01 FW is a rugged industrial servo drive controller delivering 200 A via internal blower cooling for sustained operation. It powers precision motion systems such as CNC machining and robotics. The other features of this controller include a SERCOS communication interface and a modular DIAX04 design.’’

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