HDS04.1-W200N-HS45-01-FW
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The Bosch Rexroth Indramat HDS04.1-W200N-HS45-01-FW Drive Controller, part of the HDS Drive Controllers series, is designed for servo and main drives and operates with a supply voltage of 3x380...480V AC ±10%. It features a continuous output current of 200A, internal cooling, and supports SERCOS and CANopen interfaces. Weighing approximately 37 kg, this drive controller is mounted vertically in a control cabinet.
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Product Description:
The HDS04.1-W200N-HS45-01-FW Drive Controller is designed and manufactured by Bosch Rexroth Indramat, and it has a rated current capacity of 200 A. This controller sustains a continuous current of 85 A at 4 kHz to provide a consistent output performance for long operating cycles without overheating.
This controller’s tightening torque for motor connection is rated as 4 Nm, which provides secure mechanical fastening and sound electrical contact stability during rigorous use. It is equipped with an inbuilt air cooling system that incorporates a built-in fan for effective dissipation of heat and to keep temperatures at optimal levels. Its electrical insulation class is Class C as per DIN VDE 0110, which makes it capable of withstanding greater thermal and electrical stresses without any decline in performance. The protection class of this HDS04.1-W200N-HS45-01-FW Drive Controller is IP 10 according to DIN 40 050. This rating provides simple protection against unintentional contact with stationary solid objects greater than 50 millimeters in diameter. It accommodates connection cross-sections from AWG 12 to AWG 2 and provides installation flexibility for cable sizes depending on current capacity and application requirements. This controller employs a SERCOS interface for control communication, enabling accurate data transfer and synchronizing with other high-end automation systems.
For signal processing, the HDS04.1-W200N-HS45-01-FW controller consumes 20 W of power from a 24 V supply, and guarantees balanced processing capability. Its allowed ambient operating temperature range is between +5 °C and +45 °C, where it maintains rated performance under this defined controlled environment. This controller’s physical width is 150 mm, which enables compact installation in space-constrained enclosures without interfering with other components or wiring. Its 265 mm height enables vertical installation in the majority of standard cabinet configurations, and its depth of 498 mm allows proper internal component spacing.
Frequently Asked Questions about HDS04.1-W200N-HS45-01-FW:
Q: Why is Class C insulation significant in this drive controller?
A: Class C insulation permits operation at higher temperatures, up to 180°C. This enables the unit to perform reliably in heat-intensive industrial environments.
Q: How does the SERCOS interface improve control in the HDS04.1-W200N-HS45-01-FW?
A: The SERCOS interface enables real-time, high-speed communication between automation devices. This allows for precise coordination and reduced latency in complex systems.
Q: What’s the benefit of a 4 Nm tightening torque on motor connections in HDS04.1-W200N-HS45-01-FW?
A: It ensures secure mechanical and electrical connections, reducing the risk of arcing or loosening during vibration-heavy operations.
Q: How does the internal fan assist with thermal management in HDS04.1-W200N-HS45-01-FW?
A: The integrated fan circulates air within the housing, preventing heat accumulation. This maintains component efficiency and extends operational lifespan.
Q: What role does the 20 W power draw for signal processing play?
A: It ensures stable processing of control signals without overloading the auxiliary 24 V power supply. This promotes reliable automation system performance.
