HDS04.1-W200N-HS42-03-FW
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The HDS04.1-W200N-HS42-03-FW drive controller features a continuous and rated current of 200 A with panel mounting. Manufactured by Bosch Rexroth Indramat as part of the HDS Drive Controllers series, it weighs approximately 16 kg. The device includes a resolver/encoder feedback interface and internal cooling with a built-in air blower.
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Product Description:
The HDS04.1-W200N-HS42-03-FW is a high-performance drive controller of the DIAX04 controller series. Made by Bosch Rexroth Indramat, it has a rated current of 200 A, which specifies its continuous working capability for high-end drive applications.
This drive controller has a peak current of 200 A for short-term applications and to manage transient peak torque requirements efficiently. For extended operation durations, this controller provides a continuous current of 85 A to guarantee consistent and reliable motor control performance for longer terms. The electrical connection of the HDS04.1-W200N-HS42-03-FW controller includes an X5 type connector, which ensures secure and stable connectivity. This controller’s DC bus terminals need 3 Nm tightening torque to ensure correct mechanical fixing and maximum electrical contact integrity. The cable installation flexibility of this controller is achieved through a connection cross-section range of 2.5 up to 16 mm² for single-wire cables. The thermal management of this drive controller is ensured through an internal air cooling system with a built-in blower that offers effective heat dissipation from its enclosure.
This controller is insulated with classification C according to DIN VDE 0110 to provide electrical safety in the industrial operating environment. The power loss by this controller at the rated continuous current is 530 W, which represents the quantity of heat produced during regular operation and aids thermal system design. In terms of power, this drive controller is powered from a 24 V source by using just 20 W for signal processing. This low power consumption aids in overall high efficiency as well as reduces energy cost. The HDS04.1-W200N-HS42-03-FW drive controller operates in environments with a maximum ambient temperature of +55 °C, with derating if the temperatures are higher than this value.
Frequently Asked Questions about HDS04.1-W200N-HS42-03-FW:
Q: How does the built-in blower cooling system enhance performance in the HDS04.1-W200N-HS42-03-FW?
A: The internal blower helps actively remove heat from the drive housing, maintaining stable thermal conditions during high-load operations. This prevents overheating and reduces thermal derating.
Q: Why is the 3 Nm tightening torque for DC bus terminals important in the HDS04.1-W200N-HS42-03-FW?
A: It ensures proper mechanical fastening, preventing voltage drops or arcing at high currents. This enhances connection stability and operational safety.
Q: What benefit does the insulation classification C offer in this drive controller?
A: Classification C provides high resistance to electrical stress and insulation degradation, especially in high-temperature or electrically noisy industrial environments.
Q: Why is a wide cable cross-section range (2.5–16 mm²) supported in the HDS04.1-W200N-HS42-03-FW?
A: This allows compatibility with various industrial cable standards and installation needs. It also supports both compact and high-power wiring configurations.
Q: How does the 24 V power supply with 20 W consumption benefit the control electronics?
A: Low power consumption reduces heat generation and electrical load on the control system. It contributes to higher energy efficiency and simpler power distribution design.
