HDS04.1-W200N-HS32-01-FW

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The HDS04.1-W200N-HS32-01-FW is a wired drive controller with a rated current of 200 A and internal air cooling. Manufactured by Bosch Rexroth Indramat as part of the HDS Drive Controllers series, it operates within a 3 x 380-480 VAC, 50/60 Hz power range. It has an IP20 protection class and weighs approximately 26 kg.

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Product Description:

Bosch Indramat control technology supports scalable industrial automation systems. The HDS04.1-W200N-HS32-01-FW Drive Controller is a product of Bosch that delivers precision control in modular multi-axis drive applications.

The HDS04.1-W200N-HS32-01-FW controller works using a modular setup for flexible integration. It allows up to three plug-in expansion modules within a single unit. These plug-ins enable system-specific adjustments without changing the entire controller. The plug-and-play function supports automatic firmware and configuration migration. This makes module replacement or upgrades fast and error-free. The controller delivers 85 A continuous current at 4kHz switching frequency. At 8kHz, the continuous current is maintained at 50 A. These current ratings support stable power delivery across motor tasks. The controller generates 530 W of power loss under full current load. This value reflects efficient thermal handling in sustained drive operations. Signal processing consumes only 20 W from a 24V source. This low power requirement reduces strain on external power supplies. This controller is ideal for applications that requires high current and quick configuration response. Current delivery and thermal regulation help maintain drive consistency. The device structure supports vertical or cabinet-mount installation layouts. Expansion slots allow tailoring for machine-specific needs and control requirements. Auto-configuration reduces downtime during setup or module switching events.

The HDS04.1-W200N-HS32-01-FW drive controller provides constant control output and intelligent configuration handling. It supports scalable control in industrial machinery that needs flexible expansion and steady current output. The built-in configuration type plate simplifies maintenance and device identification. It assists in streamlining on-site replacement and compatibility checks. The controller maintains rated output at elevations up to 1000 m which make it capable for use in high-altitude installations. The structure of the motor ensures stable motion control under demanding operating conditions.

Additional Plug-in Modules
Up to 3
Configuration Type Plate
Included
Continuous current (4kHz/8kHz)*)
85 / 50 A
Depth
298 mm
Height
445 mm
Installation elevation without reduction of rated data
max. 1000 meters above sea level
Modular Design
Up to 3 plug-in expansion modules
Plug-and-Play
Automatic firmware and configuration migration when modules are swapped
Power consumption for signal processing from 24V-source
20 W
Power loss with Icont
530 W
Weight
14.5 kg
Weight
Approx. 26 kg
Width
250 mm
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Frequently Asked Questions about HDS04.1-W200N-HS32-01-FW:

Q: What should be done if the HDS04.1-W200N-HS32-01-FW fails to recognize an installed expansion module?

A: Check module seating for proper contact, verify firmware compatibility, and use the auto-configuration function to reinitialize system recognition.

Q: How does its plug-and-play configuration compare to controllers requiring manual setup?

A: It significantly reduces installation time, minimizes human error, and ensures firmware and settings transfer automatically during module replacement.

Q: How does the HDS04.1-W200N-HS32-01-FW support performance in high-altitude installations?

A: It maintains rated output at elevations up to 1000 meters without derating, ensuring reliability in elevated production facilities.

Q: Why is maintaining 85 A continuous current at 4kHz beneficial?

A: It provides consistent torque delivery for motors, improving responsiveness in high-speed or high-load industrial applications.

Q: What is the advantage of limiting signal processing power draw to 20 W?

A: It reduces strain on auxiliary power supplies, improving efficiency and freeing capacity for other control system components.


Internal Product Review

  • ‘‘The HDS04.1-W200N-HS32-01-FW drive controller has modular expansion for scalable machine control. Plug-and-play modules simplify upgrades and replacements. It maintains 85 A continuous current at 4kHz for stable drive output. Power loss is limited to 530 W under full load conditions, ensuring thermal efficiency.’’

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