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HDS04.2-W200N-HS63-01-FW Bosch Rexroth Indramat

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The Bosch Rexroth Indramat HDS04.2-W200N-HS63-01-FW is part of the HDS Drive Controllers series and belongs to the DIAX04 controller family. This HDS Drive Controller uses a built-in internal air blower for cooling and has a rated current of 200 Amps. It features a SERCOS command communication interface.

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Product Description:

The HDS04.2-W200N-HS63-01-FW is a digital drive controller produced by Bosch Rexroth Indramat and assigned to the HDS Drive Controllers series. Designed for multi-axis automation within the DIAX modular platform, the unit functions as a closed-loop power stage that processes velocity and position commands and distributes current to synchronous or induction motors. This arrangement lets the controller regulate motor current directly in response to command changes, which supports coordinated motion and stable speed control under varying loads. In an industrial cell, it interfaces with higher-level motion controls, converting serial command data and feedback into precisely regulated three-phase output for machinery such as gantries, presses, and material-handling stations.

This controller supplies a maximum continuous output of 200 A, allowing high-torque axes to accelerate without external boosters. Control data reach the device over the SERCOS fiber-optic interface, so real-time setpoints are transmitted with deterministic latency during closed-loop operation. Internal components are cooled by a built-in air blower, which keeps heat sink temperature within limits and removes the need for cabinet ducting. The unit belongs to the DIAX04 family and mounts on a shared DC bus with compatible HMS or HVE supply modules. Because the airflow is self-contained, thermal management takes place inside the module rather than depending on separate external air channels.

The controller is intended for high-power axes on modular racks used in DIAX assemblies. Its designation includes the Line 04 code, indicating electrical geometry that matches second-generation supply units and motor feedback channels. The product is Version 2, which indicates its product generation within this drive type. Integrated diagnostics monitor blower speed, bus voltage, and servo link status during operation. These monitored values provide direct status information for the drive and can reveal thermal or communication problems before motion quality is affected.

Command Communication Interface
SERCOS
Controller Family
DIAX04
Cooling Method
Built-in Internal Air Blower
Installation elevation
1000 M above sea level
Insulation classification
C as per DIN VDE 0110
Line
04
Maximum permissible ambient temperature de-rated
+55° C
Other Versions
None
Permissible ambient temperature range
+5 ... +45° C
Product Type
HDS Drive Controller
Protection category
IP 10 per DIN 40 050
Rated Current
200 A
Storage and transport temperature
-30 ... +85° C
Version
2
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Frequently Asked Questions about HDS04.2-W200N-HS63-01-FW:

Q: What type of communication interface does the HDS04.2-W200N-HS63-01-FW controller use?

A: The HDS04.2-W200N-HS63-01-FW drive controller uses the SERCOS command communication interface.

Q: Which controller family does the HDS04.2-W200N-HS63-01-FW belong to?

A: This drive controller is part of the DIAX04 controller family from Bosch Rexroth Indramat.

Q: What cooling method is employed in the HDS04.2-W200N-HS63-01-FW drive controller?

A: A built-in internal air blower provides cooling for the HDS04.2-W200N-HS63-01-FW.

Q: What rated current does the HDS04.2-W200N-HS63-01-FW support?

A: The rated current for the HDS04.2-W200N-HS63-01-FW drive controller is 200 A.

Q: What version is the HDS04.2-W200N-HS63-01-FW drive controller?

A: This drive controller is a version 2 model in the HDS series.


Internal Product Review

  • ‘‘The HDS04.2-W200N-HS63-01-FW is a high-capacity HDS drive controller from Bosch Rexroth Indramat, designed for the DIAX04 family and equipped with a SERCOS command communication interface. Its built-in internal air blower ensures effective cooling while supporting a rated current of 200 A. This unit is a strong choice for demanding automation systems requiring advanced communication and high current capacity.’’

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