HDS03.1-W100N-HS96-01-FW

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The Bosch Rexroth Indramat HDS03.1-W100N-HS96-01-FW is part of the HDS Drive Controllers series and utilizes air cooling. This controller operates at a rated voltage of 3x230/400 V AC with a nominal power supply voltage tolerance of ±10%. It supports SERCOS, analog, and digital interfaces.

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Product Description:

The HDS03.1-W100N-HS96-01-FW Drive Controller is part of the DIAX04 family from Rexroth Indramat. This controller supports SERCOS interface for communication and is built for industrial environments requiring precision, stability and compact power handling. It is suitable for various applications where closed loop control and precise feedback are needed.

This HDS03.1-W100N-HS96-01-FW drive controller provides a rated current of 100 A and exhibits a power loss of 280 W during operation. The unit includes an internal air cooling system with a built in blower that ensures efficient temperature regulation during continuous use. The maximum permissible cable length for motor and feedback connections is 75 meters. For safe and optimal signal transmission, control and signal cables must be routed away from this unit and electromagnetic sources like transformers or chokes. When plastic cable ducts are used, maintain at least 100 mm spacing between power and signal cables. If metal cable ducts are used, a 2 to 4 mm separation is sufficient for isolation. The drive controller supports installation at altitudes up to 1000 meters above sea level without de rating its specifications. The device weighs approximately 11 kg that makes it compact enough for cabinet installations without overloading support structures. It fulfills critical motor control needs while maintaining system safety and communication accuracy.

The ambient operating temperature for the HDS03.1-W100N-HS96-01-FW drive controller must not exceed + 40 °C in accordance with EN 60204 standards. The communication is handled through a high speed SERCOS interface that ensures synchronization in multi axis systems. The unit does not include firmware; it must be ordered separately for system configuration. The controller does not support signal or control cable routing near high voltage supply lines to avoid interference.

Communication
SERCOS, analog, and digital interfaces
Cooling Mode
Air Cooling
Mounting
Control cabinet mounting
Nominal Power Supply Voltage
230/400 V AC ±10%
Operating Temperature
0°C to +45°C (without derating)
Protection Category
IP20
Rated Current
100 A
Rated Frequency
50/60 Hz
Rated Voltage
3 x 230/400 V AC
Weight
Approx. 13 kg
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Frequently Asked Questions about HDS03.1-W100N-HS96-01-FW:

Q: Can the HDS03.1-W100N-HS96-01-FW maintain full rated performance above 1000 meters altitude?

A: No, the HDS03.1-W100N-HS96-01-FW drive controller supports installation up to 1000 meters without de-rating. Beyond this altitude, performance specifications may not hold without additional precautions.

Q: How does the HDS03.1-W100N-HS96-01-FW manage internal temperature during continuous load?

A: This model uses an internal air cooling system with a built-in blower. It ensures stable thermal regulation even under extended operating hours.

Q: What are the cable routing rules for safe signal integrity in HDS03.1-W100N-HS96-01-FW installations?

A: Avoid placing signal or control cables near high-voltage lines or electromagnetic sources like chokes. For plastic ducts, maintain 100 mm spacing; for metal ducts, a 2–4 mm gap is enough.

Q: Does the HDS03.1-W100N-HS96-01-FW support long cable distances without signal issues?

A: Yes, it supports motor and feedback cable lengths up to 75 meters. This enables flexible layout in large-scale installations while preserving signal quality.

Q: Can the HDS03.1-W100N-HS96-01-FW drive controller synchronize with other axes in a motion system?

A: Absolutely, the unit uses a high-speed SERCOS interface for real-time communication. It enables seamless synchronization in multi-axis industrial automation setups.


Internal Product Review

  • ‘‘The HDS03.1-W100N-HS96-01-FW is a high-performance drive controller from Rexroth Indramat. It offers 100 A rated current, internal air cooling, and SERCOS interface for precise multi-axis control. This unit is ideal for industrial automation systems requiring reliable closed-loop control in compact cabinet installations.’’

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