HDS03.1-W100N-HS45-01-FW

MPN: R911273518

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The HDS03.1-W100N-HS45-01-FW is a 14-kilogram drive controller with a rated output power of 45 kVA. Manufactured by Bosch Rexroth Indramat as part of their HDS Drive Controllers series, it operates with a three-phase input voltage of 230/400 V AC and supports digital control with programmable functionality.

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Product Description:

The HDS03.1-W100N-HS45-01-FW is one of the Rexroth Indramat drive controller, designed with a physical size of 498 mm H and 308 mm W. It has to have at least 80 mm clearance at the bottom and top, along with 100 mm on the sides for enough ventilation through its integrated air blower that facilitates cooling.

The HDS03.1-W100N-HS45-01-FW controller offers a rated a peak current capacity of 100 A and its continuous current is recorded at 50 A at the clock frequency of 4 kHz, it also features 35 A of continuous current at 8 kHz. Its rated power loss at continuous operation is 280 W and for signal processing, the it utilizes 20 W of power from a 24 V power source. The HDS03.1 controller establishes communication via a SERCOS interface for command transmission and it includes RS-232 and RS-485 interfaces for diagnostics and parameter settings. The drive controller is compatible with various plugin modules for expanded functions. Its available modules include digital I/O and motor feedback interface cards, while optional ARCNET couplers can be added for improved networking capabilities. Its motor feedback connection enhances control accuracy and system precision. The HDS03.1 controller’s shielding options ensure EMC compliance in industrial installations and its total weight is 11 kg. It works over a maximum cable length of 75 m for both motor and feedback connectivity.

The HDS03.1-W100N-HS45-01-FW controller can be installed up to 1000 meters above sea level without derating and its ambient thermal range is between 41°F to 113°F temperature, it can permit operations up to 131°F with derated performance. The HDS03.1 controller mounts through a designated rail SUP-M01-HD, that comes in 750 mm of length but it can be shortened according to the requirement.

Clock Frequency
4 kHz (standard), 8 kHz (for reduced continuous current)
Communication Interface
SERCOS
Communication Interfaces
RS-232, RS-485
Continuous Current (i Cont)
100 A
Control Type
Digital control with programmable functionality
Cooling Method
Internal (with built-in fan)
Dimensions (hxwxd)
445 mm x 103 mm x 395 mm
Feedback Device Supported
Resolver, IndraDyn, 1Vpp, Hiperface
Input Voltage
230/400 V AC, three-phase
Peak Current (i Peak)
100 A
Power Supply Frequency
50/60 Hz
Protection Level
IP 10 (IP 20 with cover)
Rated Output Power
45 kVA
Signal Processing Power Consumption
20 W
Weight
14 kg
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Frequently Asked Questions about HDS03.1-W100N-HS45-01-FW:

Q: Why does the HDS03.1-W100N-HS45-01-FW require specific rail mounting (SUP-M01-HD)?

A: The HDS03.1-W100N-HS45-01-FW requires rail mounting to provide secure installation, offering stability and proper alignment for the drive controller, ensuring its safe operation in dynamic environments.

Q: How does the EMC shielding in the HDS03.1-W100N-HS45-01-FW contribute to industrial performance?

A: EMC shielding in the HDS03.1-W100N-HS45-01-FW ensures electromagnetic compatibility, preventing interference with other industrial systems, thus maintaining reliable performance in demanding applications.

Q: What is the importance of having both RS-232 and RS-485 interfaces in the HDS03.1-W100N-HS45-01-FW?

A: The RS-232 and RS-485 interfaces allow versatile diagnostics and parameter settings for the HDS03.1-W100N-HS45-01-FW, enabling communication over longer distances and with various systems.

Q: How does the HDS03.1-W100N-HS45-01-FW perform in high altitudes?

A: The HDS03.1-W100N-HS45-01-FW can operate up to 1000 meters above sea level without performance derating, making it ideal for installations in elevated environments.

Q: What does the power loss rating of 280 W imply for the HDS03.1-W100N-HS45-01-FW?

A: The 280 W power loss rating in the HDS03.1-W100N-HS45-01-FW indicates the energy consumed as heat during continuous operation, which is important for cooling design considerations.


Internal Product Review

  • ‘‘The HDS03.1-W100N-HS45-01-FW is a high-performance drive controller designed for precise control in industrial applications. It offers impressive peak current capabilities (100 A), with flexible communication interfaces like SERCOS, RS-232, and RS-485. Widely used in automation systems, robotics and CNC machinery for efficient motor control and diagnostics.’’

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