HDS03.1-W100N-HS37-01-FW

MPN: R911271005

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The Bosch Rexroth Indramat HDS03.1-W100N-HS37-01-FW is part of the HDS Drive Controllers series and features digital servo drive control. It has a rated power of 100 kW, rated current of 170 A, and operates at mains voltages of 380 to 480V. Weighing approximately 44 kg, it employs internal air cooling.

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Product Description:

The HDS03.1-W100N-HS37-01-FW is a small drive controller from the series of HDS Drive Controllers. This unit is designed for industrial motor control applications. It ensures performance for both horizontal and vertical installations. It is manufactured by Bosch.

The HDS03.1-W100N-HS37-01-FW has a 3-phase output system. The rated input voltage varies from 530 to 670 volts. The output voltage is 500 volts. The drive can handle a current rating of 42,000 A rms. Commands are communicated using a SERCOS interface. The drive controller weights 11 kg. The controller is 498 mm high, 100 mm wide and 308 mm deep. This unit is suitable for Pollution Degree 2 situations. For proper ventilation a top clearance of 300 mm and a bottom clearance of 100 mm are required. Control connections are made at the X1 interface via a flat-ribbon cable. The X5 is utilized for DC bus and motor power connections. X6 is used for monitoring brake and motor temperatures. It can handle both PTC and NTC kinds. The braking current should not exceed 2 A. It is certified to UL 508 C and CSA C22.2 No. 14-05 standards. Standard cable kits are best used in a horizontal layout. Vertical mounting is possible with thermal separation via a baffle. The motor cord can be extended for up to 75 meters. It requires class 1 copper wire rated at 60/75 °C. The power dissipation at steady load is 280 W.

The Bosch HDS03.1-W100N-HS37-01-FW provides great reliability in demanding electrical configurations. Dual grounding is facilitated by mounting rails and grounding brackets. It can emit a maximum current of 50 A. The highest output frequency supported is 1000 Hz. A 24-volt external power supply is required for brake control. It integrates smoothly with the HDS Drive Controllers design. It is optimized for industrial drive systems and is designed to be flexible.

Allowed Ambient Temperature
0 ... +45 °C (without derating)
Control Type
Digital Servo Drive
Cooling Type
Internal (Air Cooling)
Enclosure
IP10 (drive) / IP20 (connector)
Fieldbus Interface
SERCOS interface
Frequency
50/60 Hz
Mains Voltage
3 x 380 V...480 V (-15% / +10%)
Max Output Frequency (fout)
1000 Hz
Mounting
Control cabinet
Power Dissipation (PDiss_cont)
280 W
Rated Current
170 A
Rated Power
100 kW
Type Code
HDS03.1-W100N-HS37-01-FW
Ventilation Clearance
≥ 300 mm top, ≥ 100 mm bottom
Weight
approx. 44 kg
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Frequently Asked Questions about HDS03.1-W100N-HS37-01-FW:

Q: Why does the HDS03.1-W100N-HS37-01-FW use a SERCOS interface?

A: The SERCOS interface ensures precise real-time communication between the controller and servo drives. It reduces latency in control signals, improving system responsiveness and accuracy.

Q: What role does the 1000 Hz output frequency play in HDS03.1-W100N-HS37-01-FW?

A: It enables high-speed motor operation with smooth torque delivery. This is especially useful in rapid-cycle industrial machines.

Q: How does the Pollution Degree 2 rating impact usage of HDS03.1-W100N-HS37-01-FW?

A: It allows the unit to operate reliably in typical industrial indoor environments. Exposure to conductive dust or heavy moisture must still be avoided.

Q: Why is 25 mm² wire required for custom DC bus connections?

A: It ensures minimal voltage drop and heat during high current transfer. This supports consistent performance during full-load operation.

Q: What makes the HDS03.1-W100N-HS37-01-FW suitable for vertical installation?

A: It includes thermal design support for vertical setups with baffle separation. This prevents heat recycling and maintains internal cooling efficiency.


Internal Product Review

  • ‘‘The Bosch HDS03.1-W100N-HS37-01-FW is a compact, high-performance drive controller ideal for industrial motor control systems such as conveyors, CNC machines, or automated assembly lines. Its 3-phase output, 500V rating, and 42,000 A rms current capacity ensure reliable operation. It supports both horizontal and vertical mounting, with SERCOS communication and UL/CSA certifications.’’

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