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HDS03.2-W100N-HS91-01-FW Bosch Rexroth Indramat

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The Bosch Rexroth Indramat HDS03.2-W100N-HS91-01-FW is an HDS Drive Controller from the HDS Drive Controllers series. It belongs to the DIAX04 controller family and has a rated current of 100 Amps. The unit features a SERCOS command communication interface and is cooled by a built-in internal air blower.

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Product Description:

The HDS03.2-W100N-HS91-01-FW is a drive controller produced by Bosch Rexroth Indramat and assigned to the HDS Drive Controllers series. In a multi-axis automation cell, the unit manages DC bus power and coordinates servo motion through its onboard control electronics. By acting as the central axis module, it converts commands from higher-level PLCs into current and velocity references for synchronized positioning and speed regulation. Closed-loop command handling lets connected axes respond consistently during acceleration, steady-state operation, and coordinated changes in direction. This arrangement supports repeatable motion for tooling, material handling, and general machine automation without spreading control functions across separate modules.

Communication between the controller and axis drives is handled over the SERCOS optical ring, which transfers setpoint, feedback, and diagnostic data on the same fiber. The power section is rated for a continuous output of 100 A, which is the maximum current the module can sustain without derating. Thermal stability is maintained by a built-in air blower that routes airflow across the heat sink surfaces, so no external cabinet fan is required for this function. The unit is part of the DIAX04 drive family, and it matches the shared DC bus arrangement used across that platform. The product is part of Line 03 in the series, which marks the design revision used for this controller. Because command and status data travel on the same fiber path, the motion network remains organized within the cabinet.

The product type is HDS Drive Controller, so control electronics and power electronics are combined in one housing. The controller is Version 2, indicating the revision supplied for this model. It follows the mounting pattern and parameter structure used across the HDS Drive Controllers series, which supports consistent installation in modular multi-axis cabinets. Integrated control and power sections reduce the need for separate controller cards inside the same housing footprint.

Command Communication Interface
SERCOS
Controller Family
DIAX04
Cooling Method
Built-in Internal Air Blower
Installation elevation
1000 M above sea level
Insulation classification
C as per DIN VDE 0110
Line
03
Maximum permissible ambient temperature de-rated
+55° C
Other Versions
None
Permissible ambient temperature range
+5 ... +45° C
Product Type
HDS Drive Controller
Protection category
IP 10 per DIN 40 050
Rated Current
100 A
Storage and transport temperature
-30 ... +85° C
Version
2
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Frequently Asked Questions about HDS03.2-W100N-HS91-01-FW:

Q: What communication interface does the HDS03.2-W100N-HS91-01-FW drive controller use?

A: The HDS03.2-W100N-HS91-01-FW uses a SERCOS command communication interface for digital connection.

Q: What is the rated current for the HDS03.2-W100N-HS91-01-FW drive controller?

A: This drive controller has a rated current of 100 A, suitable for demanding industrial drive applications.

Q: How is the HDS03.2-W100N-HS91-01-FW cooled during operation?

A: A built-in internal air blower provides active cooling in the HDS03.2-W100N-HS91-01-FW model.

Q: Which controller family does the HDS03.2-W100N-HS91-01-FW belong to?

A: The HDS03.2-W100N-HS91-01-FW belongs to the DIAX04 controller family by Bosch Rexroth Indramat.

Q: Which line in the HDS Drive Controllers series does the HDS03.2-W100N-HS91-01-FW belong to?

A: This model is part of the line 03 of the HDS Drive Controllers series.


Internal Product Review

  • ‘‘The HDS03.2-W100N-HS91-01-FW is an HDS Drive Controller from Bosch Rexroth Indramat, designed for seamless integration with SERCOS-based automation systems. Featuring a built-in internal air blower and a 100 A rated current, this unit delivers robust drive performance with effective thermal management. Its compatibility with the DIAX04 controller family makes it a reliable solution for demanding motion control applications.’’

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