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HDS03.2-W100N-HS59-01-FW Bosch Rexroth Indramat

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The Bosch Rexroth Indramat HDS03.2-W100N-HS59-01-FW is a drive controller from the HDS Drive Controllers series and is part of the DIAX04 controller family. It features a built-in internal air blower for cooling, uses a SERCOS communication interface, and has a rated current of 100 Amps.

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Product Description:

The HDS03.2-W100N-HS59-01-FW is a digital drive unit from Bosch Rexroth Indramat in the HDS Drive Controllers series. It serves as the power and control stage for one motion axis in modular automation racks, converting control commands into regulated motor current for servo and spindle applications. This role supports closed-loop positioning and speed control in machines such as packaging equipment, machining centers, and material-handling systems. In a coordinated machine, the controller helps keep commanded motion aligned with the response of the connected motor during acceleration, constant-speed travel, and stopping.

Communication with the host control is handled through SERCOS, allowing synchronized data exchange over a fiber-optic link. Thermal loading is managed by a built-in air blower that moves cooling air across the power components inside the housing. The power stage is rated for 100 A of continuous output current, which suits axes that require substantial torque without current derating under normal operating conditions. The unit follows the DIAX04 platform layout used in modular racks, and it is part of Line 03, which identifies the third design line in this product family. This layout supports consistent module placement and helps maintain orderly integration with adjacent drive components.

This hardware carries Version 2. The unit is an HDS Drive Controller intended for a single axis, and it uses plug-in cards to match the required motor feedback interface. That arrangement allows the same controller platform to be adapted for different motor and feedback combinations without changing the base drive section. Compatible MSD and MHD motors can be connected with the proper interface card, and the controller remains suited to modular rack installation where several coordinated axes operate side by side.

Command Communication Interface
SERCOS
Controller Family
DIAX04
Cooling Method
Built-in Internal Air Blower
Installation elevation
1000 M above sea level
Insulation classification
C as per DIN VDE 0110
Line
03
Maximum permissible ambient temperature de-rated
+55° C
Other Versions
None
Permissible ambient temperature range
+5 ... +45° C
Product Type
HDS Drive Controller
Protection category
IP 10 per DIN 40 050
Rated Current
100 A
Storage and transport temperature
-30 ... +85° C
Version
2
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Frequently Asked Questions about HDS03.2-W100N-HS59-01-FW:

Q: What communication interface is equipped on the HDS03.2-W100N-HS59-01-FW drive controller?

A: The HDS03.2-W100N-HS59-01-FW uses a SERCOS command communication interface for precise and reliable digital control.

Q: What cooling method does the HDS03.2-W100N-HS59-01-FW drive controller utilize?

A: This model is built with an internal air blower, allowing for efficient cooling without the need for external systems.

Q: What is the rated current of the HDS03.2-W100N-HS59-01-FW drive controller?

A: The HDS03.2-W100N-HS59-01-FW is rated for a current of 100 A, suitable for high-power applications.

Q: Which controller family does the HDS03.2-W100N-HS59-01-FW drive controller belong to?

A: This drive controller belongs to the DIAX04 controller family, aligning it with Bosch Rexroth Indramat’s modular automation solutions.

Q: What is the version of the HDS03.2-W100N-HS59-01-FW drive controller?

A: The HDS03.2-W100N-HS59-01-FW is a Version 2 unit, which distinguishes it from earlier revisions.


Internal Product Review

  • ‘‘The HDS03.2-W100N-HS59-01-FW is a robust drive controller in the Bosch Rexroth Indramat DIAX04 family, featuring a SERCOS command communication interface for seamless integration with modern automation systems. Its built-in internal air blower provides effective cooling, while the 100 A rated current supports demanding motor control applications. This unit is well-suited for high-performance environments requiring reliable and efficient drive solutions.’’

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