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HDS02.2-W040N-HS78-01-FW Bosch Rexroth Indramat

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The Bosch Rexroth Indramat HDS02.2-W040N-HS78-01-FW is part of the HDS Drive Controllers series and belongs to the DIAX04 controller family. It offers a rated current of 40 Amps and uses a built-in internal air blower for cooling. The drive controller supports SERCOS command communication and features an IP10 protection category.

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Product Description:

The HDS02.2-W040N-HS78-01-FW is a drive controller manufactured by Bosch Rexroth Indramat for the HDS Drive Controllers series. Installed in a multi-axis rack, it converts DC-bus energy into regulated three-phase output for precise speed and torque control in machinery such as machining centers, printing lines, and material-handling cells. It links directly with higher-level motion processors to support dynamic positioning tasks within automated production sequences. By regulating motor current inside the rack, it helps servo and spindle axes respond predictably during acceleration, deceleration, and holding phases. It is suited for systems where several axes share a common power structure and must follow synchronized commands from a CNC or PLC.

Command signals arrive through the SERCOS optical ring, allowing real-time exchange of setpoints, diagnostics, and parameters. The optical interface supports coordinated data transfer without separate analog command wiring between the control system and the drive rack. The power stage delivers up to 40 A of continuous output current, which suits medium-frame servo or spindle motors in combined axis groups. Thermal energy is extracted by a built-in air blower, eliminating the need for external ductwork between neighboring modules. The housing has an IP10 rating, so it must be mounted inside a closed cabinet to guard against accidental contact. Internal wiring uses insulation class C, and reliable operation is permitted from +5 to +45 °C.

Installation altitude is limited to 1000 m; sites above this height require output reduction because thinner air lowers cooling effectiveness. At ambient temperatures up to +55 °C, controlled derating is required instead of full-load operation. For storage, the electronics can withstand temperatures from -30 to +85 °C. As part of the DIAX04 drive family, the unit is in line 02 and version 2. These operating conditions are relevant wherever cabinet ventilation is restricted or the machine is installed above standard plant elevation.

Command Communication Interface
SERCOS
Controller Family
DIAX04
Cooling Method
Built-in Internal Air Blower
Installation elevation
1000 M above sea level
Insulation classification
C as per DIN VDE 0110
Line
02
Maximum permissible ambient temperature de-rated
+55° C
Other Versions
None
Permissible ambient temperature range
+5 ... +45° C
Product Type
HDS Drive Controller
Protection category
IP 10 per DIN 40 050
Rated Current
40 A
Storage and transport temperature
-30 ... +85° C
Version
2
  • HDS022W040NHS7801FW
  • hds02.2-w040n-hs78-01-fw
  • HDS02 2 W040N HS78 01 FW

Frequently Asked Questions about HDS02.2-W040N-HS78-01-FW:

Q: What command communication interface is available on the HDS02.2-W040N-HS78-01-FW drive controller?

A: The HDS02.2-W040N-HS78-01-FW features SERCOS as its command communication interface.

Q: What cooling method does the HDS02.2-W040N-HS78-01-FW utilize?

A: This drive controller uses a built-in internal air blower for cooling.

Q: What is the permissible operating ambient temperature range for the HDS02.2-W040N-HS78-01-FW?

A: It is rated for an ambient temperature range from +5°C to +45°C during operation.

Q: What is the rated current of the HDS02.2-W040N-HS78-01-FW drive controller?

A: The maximum rated current for this controller is 40 A.

Q: What is the protection category of the HDS02.2-W040N-HS78-01-FW?

A: The HDS02.2-W040N-HS78-01-FW offers protection category IP 10 according to DIN 40 050.


Internal Product Review

  • ‘‘The HDS02.2-W040N-HS78-01-FW is a Bosch Rexroth Indramat HDS drive controller with SERCOS communication and a 40 A rated current. Built-in internal air blower cooling supports stable thermal management, and IP 10 protection suits controlled industrial cabinet environments. A strong choice for DIAX04 platforms, especially where dependable 40 A drive control is required.’’

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