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DDS2.1-W100 Bosch Rexroth Indramat

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Internal Product Review

The DDS2.1-W100 is a Bosch Rexroth Indramat digital AC servo drive controller with IP20 protection. The 100 A peak / 40 A continuous current rating and 75 m maximum feedback cable length support responsive servo performance and flexible system integration. Stable operation across a 0 to 45°C temperature range makes this controller a strong fit for demanding automation panels.

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Product Description:

The DDS2.1-W100 is a digital AC servo drive controller manufactured by Bosch Rexroth Indramat for the DDS Drive Controllers series. In an automation cell, it accepts motion commands from a PLC, processes motor feedback, and modulates the inverter stages so that commanded speed, torque, and position are achieved with minimal following error. The product functions as the closed-loop interface that couples higher-level control logic to the electromechanical behavior of synchronous or induction servo motors.

The power section permits a peak phase current of 100 A while sustaining a continuous current of 40 A, and the thermal design allows up to 380 W of power dissipation through its heat sink and control-cabinet airflow. Logic electronics draw 150 mA from each ±15 V rail and 500 mA from the 24 V service supply. A separate current limit of 60 A for both peak and continuous duty is provided on the second rating channel to match smaller motors. Command and diagnostic data reach the controller through a V.24 / RS-232C service interface, and motor feedback enters at the X2 15-pin D-Sub connector. Field wiring is secured with 5 Nm torque on terminals A1–A3 and 3 Nm on the L-, L+ and PE studs. The housing stands 390 mm high, 325 mm deep, and has an IP20 rating that is suitable for mounting inside a sealed electrical enclosure.

For reliable field operation, the unit tolerates relative humidity up to 95 % or an absolute moisture content of 25 g/m³ without condensation. It operates between 0 to 45 °C and can be stored safely from -30 to 85 °C. Installation is permitted at altitudes up to 1000 m above sea level before derating becomes necessary. Encoder leads may run up to 75 m to accommodate large machine footprints while still maintaining signal integrity through the differential-serial feedback channel.

Basic Unit +/-15v Current
150 mA each
Basic Unit +24v Current
500 mA
Max Absolute Humidity
25 g/m3
Max Feedback Cable Length
75 m
Max Peak / Cont Current
100 A / 40 A
Max Power Dissipation
380 W
Max Relative Humidity
95 %
Maximum installation elevation
1000 m
Operating Temperature Range
0 - 45ºC
Overall Depth
325 mm
Overall Height
390 mm
Peak / Max Cont Current
60 A / 60 A
Product Type
Digital AC Servo Drive Controller
Protection category
IP20
Service Interface
V24, RS232C
Storage Temperature Range
-30 - 85ºC
Terminal Torque A1-a3
5 Nm
Terminal Torque L-/l+/pe
3 Nm
X2 Connector
15-pin D-Sub

Frequently Asked Questions about DDS2.1-W100:

Q: What series does the DDS2.1-W100 drive controller belong to?

A: The DDS2.1-W100 is part of the DDS Drive Controllers series by Bosch Rexroth Indramat.

Q: What are the maximum peak and continuous currents for the DDS2.1-W100?

A: This model can handle a maximum peak current of 100 A and a maximum continuous current of 40 A.

Q: What is the operating temperature range for the DDS2.1-W100 controller?

A: The DDS2.1-W100 can operate within an ambient temperature range of 0 to 45ºC.

Q: What type of connector does the X2 interface use on the DDS2.1-W100?

A: A 15-pin D-Sub connector is used for the X2 interface on this controller.

Q: What is the protection category rating of the DDS2.1-W100 drive controller?

A: The protection category of this unit is IP20, offering limited protection against solid objects but no protection against liquids.

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