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CCD01.1-KE03-01-FW Bosch Rexroth Indramat

MPN: R911273107

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The Bosch Rexroth Indramat CCD01.1-KE03-01-FW is part of the CCD Motion Controllers series and controls up to 40 axes with support for up to 4 user tasks. It uses a CLC-D02.3 control card and features isolated I/O with 32 inputs and 24 outputs per module. The controller operates at a nominal supply of 24 V DC per module and handles a maximum current of 2.2 A per module.

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Product Description:

The CCD01.1-KE03-01-FW is a motion controller produced by Bosch Rexroth Indramat and part of the CCD Motion Controllers series. It serves as the supervisory node in multi-axis systems by receiving setpoints from a higher-level PLC and sending time-critical position commands to drive amplifiers over fiber or serial links. By combining trajectory generation, task scheduling, and machine-level diagnostics in one rack-mountable unit, the controller supports coordinated movement in packaging lines, pick-and-place gantries, and other equipment that depends on synchronized axis control. This arrangement allows multiple machine sections to follow the same motion strategy while centralizing diagnostic information in one device.

The core processing board is the CLC-D02.3 control card, and it can manage 3 coordinated axes per task while the chassis monitors up to 40 axes overall. Users can allocate as many as 4 user tasks, allowing separate motion groups or background calculations to run at the same time. Each plug-in module is powered from the backplane 24 V DC rail, and a typical module draws 0.2 A while remaining optically isolated so the control logic does not share ground with field wiring. The primary DEA28.1 module handles general-purpose signals, and the secondary DEA29.1 board can be added to expand the point count without changing the existing application structure. Optical isolation also helps reduce unwanted electrical noise between the controller and connected devices.

Every digital slice provides 32 inputs per I/O module and 24 outputs per I/O module. Aggregate sink current is limited to 2.2 A, and a single output should not exceed 80 mA when energizing coils or indicators. When the controller exchanges cyclic data over the fiber link, overall attenuation must remain below 12.5 dB to preserve telegram integrity across the installed path. For service access, the RS-232 port supports cable lengths up to 15 m and reaches 38400 baud, allowing parameter transfers and real-time status queries from standard computer terminals. These electrical limits help the controller operate reliably when it is connected to external sensors, relays, and status devices.

Control Card
CLC-D02.3
Coordinated Axes Per Task
3
I/o Isolation
Isolated
Inputs Per I/o Module
32
Max Controlled Axes
40
Max Current Per Module
2.2 A
Max Fiber Link Damping
12.5 dB
Max Output Load Per Channel
80 mA
Max User Tasks
4
Nominal Supply Per Module
24 V DC
Outputs Per I/o Module
24
Primary I/o Module
DEA28.1
Rs-232 Max Cable Length
15 m
Rs-232 Max Data Rate
38400 baud
Secondary I/o Module
DEA29.1
Typical Current Per Module
0.2 A
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Frequently Asked Questions about CCD01.1-KE03-01-FW:

Q: What is the maximum number of controlled axes supported by the CCD01.1-KE03-01-FW?

A: The CCD01.1-KE03-01-FW can control up to 40 axes, making it suitable for complex motion requirements.

Q: What supply voltage does the CCD01.1-KE03-01-FW require for each module?

A: This controller uses a nominal supply voltage of 24 V DC per module.

Q: Does the CCD01.1-KE03-01-FW feature I/O isolation?

A: The CCD01.1-KE03-01-FW provides I/O isolation for enhanced operational safety.

Q: How many input and output channels are available per I/O module on the CCD01.1-KE03-01-FW?

A: Each I/O module for this controller supports 32 inputs and 24 outputs.

Q: What is the maximum cable length supported for RS-232 communication on the CCD01.1-KE03-01-FW?

A: The maximum recommended RS-232 cable length is 15 meters for reliable data transmission.


Internal Product Review

  • ‘‘The CCD01.1-KE03-01-FW is a Bosch Rexroth Indramat motion controller suited for demanding multi-axis machine control. Support for 40 controlled axes and 3 coordinated axes per task gives the controller impressive flexibility in complex automation systems. Isolated I/O with a 24 V DC nominal supply per module supports clean integration and dependable control performance.’’

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