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BK9100 Beckhoff

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Internal Product Review

The BK9100 is a Beckhoff EtherCAT bus coupler with 2 x RJ45 bus connections and 10/100 Mbaud data transfer for dependable network integration. Support for 64 bus terminals and 512 B in / 512 B out process data gives the unit strong flexibility in distributed I/O architectures. A 2 km cascade length makes the BK9100 an excellent fit for larger EtherCAT installations.

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Product Description:

The BK9100 is an EtherCAT bus coupler produced by Beckhoff for the BK EtherCAT Bus Couplers series. Acting as the interface between the high-speed EtherCAT backbone and a station of modular I/O terminals, the unit gathers field signals and packs them into the real-time frame transmitted to a PLC or IPC. Within an automation cabinet, it mounts next to standard Beckhoff K-bus terminals so that discrete sensors, actuators, and analog transducers become accessible on the network with deterministic timing.

EtherCAT wiring enters the coupler through two RJ45 ports that support line or ring topologies. Each port communicates at 10/100 Mbaud, allowing the device to forward telegrams without additional switches. The internal logic and power contacts are fed from a 24 VDC supply, so the coupler can share the same low-voltage rail that powers downstream terminals. During each cycle, it exchanges up to 512 B of input data and 512 B of output data with the controller. This capacity supports a station maximum of 512 digital inputs and outputs, allowing bit-accurate images of connected points to be transferred in a single frame.

In mixed installations, the station may also contain 128 analog inputs and outputs, and the BK9100 refreshes these channels while providing a continuous 1750 mA K-bus supply to the terminal stack. Electrical isolation between the field and logic domains is maintained by a 500 V dielectric barrier inside the coupler. When larger sections must be bridged, up to twenty BK9100 nodes can be cascaded. A segment length of 2 km can be reached by inserting fiber or copper repeaters at standard intervals, while individual node groups remain limited to 100 m between units. These limits help preserve signal integrity and keep power conductors within the stated 10 A rating for the contact strip.

Analog peripheral signals
128 Inputs/Outputs
Bus Connection
2 x RJ45
Data transfer rate
10/100 Mbaud
Dielectric Strength
500 V
Digital peripheral signals
512 Inputs/Outputs
K-bus Supply Current
1750 mA
Max Cascade Length
2 km
Max Cascaded Units
20
Max Input Current
4500 mA
Max Module Distance
100 m
Max Power Contact Current
10 A
Max Power Contact Voltage
24 VDC
Max Process Data
512 B In / 512 B Out
Number of bus terminals
64
Recommended Fuse Max
10 A
Supply Voltage
24 VDC

Frequently Asked Questions about BK9100:

Q: How many input and output signals can the BK9100 handle?

A: The BK9100 can process up to 512 digital and 128 analog peripheral input and output signals.

Q: What data transfer rates does the BK9100 support?

A: The data transfer rate for the BK9100 is 10 or 100 Mbaud, offering high-speed communication on the EtherCAT bus.

Q: What is the maximum power contact voltage for the BK9100?

A: The maximum power contact voltage supported by the BK9100 is 24 VDC.

Q: How many bus terminals can be attached to the BK9100?

A: The BK9100 Bus Coupler can accommodate up to 64 bus terminals in a single configuration.

Q: How many BK9100 units can be cascaded and what is the maximum cascade length?

A: BK9100 supports cascading up to 20 units with a maximum cascade length of 2 kilometers between devices.

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