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BK1150 Beckhoff

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Internal Product Review

The BK1150 is a Beckhoff EtherCAT bus coupler with 2 x RJ45 bus connections and a 100 Mbaud baud rate. Support for up to 64 K-bus terminals and 1024 bytes in/1024 bytes out provides strong integration capacity for dense I/O architectures. IP20 protection and a 24 VDC power supply make the BK1150 a very capable choice for dependable cabinet-level EtherCAT installations.

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Product Description:

The BK1150 is a bus coupler produced by Beckhoff for the BK EtherCAT Bus Couplers series. It links a block of modular K-bus I/O terminals to an EtherCAT network so a controller can read field signals and operate actuators through the same device. By translating internal terminal data into cyclic process images, the unit supports deterministic communication among machine-level sensors, drives, and a supervisory PLC in industrial automation lines. This arrangement allows modular terminals to exchange process data through a shared industrial Ethernet connection.

The coupler operates from a control supply of 24 VDC (-15%/+20%) and exchanges frames on the EtherCAT segment at 100 Mbaud. Each bus cycle can transfer up to 1024 bytes in and 1024 bytes out, providing sufficient payload capacity for large groups of mixed signals. Physical network access is provided through two RJ45 sockets that support automatic baud-rate and topology detection. The digital side of the device supports 8192 digital input and output points. Total current consumption consists of a 70 mA base draw plus one-quarter of the aggregate K-bus current, with an internal limit of 200 mA. The K-bus distributes 5 V logic power at 1750 mA, allowing downstream terminals to receive a stable supply independently of fluctuations in the field voltage.

The coupler supports up to 256 analog input and output points, and as many as 64 K-bus terminals can be connected to it. Separate 24 V power contacts provide a continuous load rating of 10 A for devices such as motor brakes and solenoids without routing that current through the logic rail. All components mount on a 35 mm rail that complies with EN 60715, simplifying installation within a control cabinet. The housing and terminal strips have an IP20 protection rating, so the assembly is intended for closed electrical enclosures where exposure to dust and dripping liquids is controlled. The modular terminal arrangement allows digital and analog channels to be combined according to the I/O requirements of the connected machine.

Analog I/o Signals
256 Inputs/Outputs
Baud Rate
100 Mbaud
Bus Connection
2 x RJ45
Current Consumption
70 mA + (K-bus current)/4, max. 200 mA
Digital I/o Signals
8192 Inputs/Outputs
K-bus Supply Current
1750 mA
K-bus Supply Voltage
5 V
Max Fieldbus Bytes
1024 Bytes In / 1024 Bytes Out
Max K-bus Terminals
64
Mounting Rail
35 mm to EN 60715
Power Contact Current
10 A
Power Contact Voltage
24 VDC
Power Supply
24 VDC (-15%/+20%)
Protection Class
IP20

Frequently Asked Questions about BK1150:

Q: How many digital I/O signals can the BK1150 EtherCAT Bus Coupler handle?

A: The BK1150 supports up to 8192 digital input and output signals, allowing for extensive digital control applications.

Q: What is the maximum number of K-bus terminals supported by the BK1150?

A: You can connect up to 64 K-bus terminals directly to the BK1150, enabling flexible and scalable I/O expansion.

Q: What is the required power supply voltage for the BK1150?

A: The power supply voltage for the BK1150 should be 24 VDC, with a tolerance range of minus 15 percent to plus 20 percent.

Q: What is the EtherCAT communication speed of the BK1150?

A: The BK1150 provides a baud rate of 100 Mbaud for EtherCAT communication, ensuring high-speed data transfer.

Q: What are the rated current and voltage for the power contacts on the BK1150?

A: Each power contact on the BK1150 can handle up to 10 A at 24 VDC, making it suitable for a range of automation requirements.

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