X90CA100.02-00 B & R Automation
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The X90CA100.02-00 is a wiring harness manufactured by B & R Automation for the X90 Mobile Controllers series. It has a cable length of 2 meters and features three mating connectors with wire end sleeves as the termination type. The cable uses a PVC outer jacket and weighs 2800 grams.
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Product Description:
The X90CA100.02-00 is a preassembled cable harness produced by B & R Automation for the X90 Mobile Controllers series. It routes power and signal lines between an X90 controller and distributed vehicle modules, allowing quick installation without on-site crimping. By matching the pinout and color scheme established for this platform, the harness simplifies electrical integration in mobile machinery and maintains consistent wiring standards across builds. Its preassembled design also reduces the amount of field wiring needed when connecting the controller to equipment throughout the vehicle.
This harness has a total length of 2 m, providing enough reach to mount the controller away from engine heat zones while avoiding excess slack. The harness accommodates conductors as large as 1.5 mm² when higher current must be carried, while the minimum conductor size is 0.35 mm² for low-level sensor circuits. When the cable is routed through conduit or along articulated joints, a minimum bend radius of 15 mm must be maintained to prevent damage to the internal strands. Identification sleeves can be placed at intervals no greater than 25 cm, keeping wiring markings readable after the loom is secured in tight bundles. Proper routing also reduces stress at the terminations when vibration or machine movement places repeated loads on the harness.
The outer sheath is made from PVC, providing oil resistance suitable for mobile equipment enclosures while remaining flexible in moderate outdoor temperatures. The harness has an overall mass of 2800 g, which allows cable loads on strain-relief brackets to be calculated accurately. The controller end terminates in three keyed plugs, and their one-to-one arrangement reduces the risk of cross-connection during service. Individual cores are fitted with wire-end sleeves, ensuring reliable clamping in spring-cage terminals. Color coding continues throughout the harness: the X1.a plug is brown, X1.b is gray, and X1.c is black. These distinct colors allow each connection to be checked visually before power is applied.
