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2DS100.60-1 B & R Automation

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The 2DS100.60-1 from B & R Automation is a controller in the System 2010 Controllers series. It offers 16 digital inputs, three differential inputs, and three differential outputs, with a nominal input voltage of 24 VDC. The device measures 285 by 40 by 185 mm and has 256 KByte of system RAM along with 384 Byte of Dpr memory.

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Product Description:

The 2DS100.60-1 is a modular controller from B&R Automation in the System 2010 Controllers series. It provides process coordination and fast I/O handling for machine tools, packaging lines, and assembly cells. By combining high-speed counting channels with general-purpose digital I/O, the unit acts as the real-time interface between field sensors, motion drives, and the higher-level CPU in an industrial automation architecture. This arrangement allows quick response to limit switches, encoder signals, and control commands in machines that require tightly timed sequencing.

Operating from a nominal supply of 24 VDC, the module provides 16 digital inputs plus three differential inputs and three differential outputs through its cabinet connector. The internal processor completes each instruction in 0.8 µsec, and the hardware adds a deterministic switching delay of 5 µsec between an input change and its echoed output. For position feedback, the counter section accepts incremental encoders up to 25 kHz, while the differential drivers can issue command pulses at rates reaching 100 kHz. Input resistance is 4.4 kΩ, so proximity switches and opto-isolators are not overloaded. Communication with neighboring modules or a supervisory PLC is handled over an RS422-level interface that maintains signal integrity over longer cable runs.

The memory subsystem includes 256 KByte SRAM that stores user variables and runtime tables, backed by a dual-port area of 384 Byte SRAM for time-critical data exchange with motion processors. A housing size of 285 × 40 × 185 mm lets the controller slide into narrow racks without obstructing airflow. Parallel data from optical encoders is latched with 12-bit resolution, and an SSI channel extends absolute measurements to 16-bit values. Encoder current draw may reach 120 mA, yet the differential design maintains line balance. The separate memory areas allow cyclic control tasks to update local data while motion-related exchanges remain available to the rest of the system.

Differential Inputs
3
Differential Outputs
3
Digital Inputs
16
Dimensions (h×w×d)
285 × 40 × 185 mm
Dpr Memory
384 Byte SRAM
Input Resistance
4.4 kΩ
Instruction Cycle Time
0.8 µsec
Interface Level
RS422
Max Count Frequency
25 kHz
Max Encoder Load
120 mA
Max Output Frequency
100 kHz
Max Parallel Resolution
12 Bit
Max Ssi Resolution
16 Bit
Nominal Input Voltage
24 VDC
Switching Delay
5 µsec
System RAM
256 KByte SRAM

Frequently Asked Questions about 2DS100.60-1:

Q: How many digital inputs are available on the 2DS100.60-1 System 2010 Controller?

A: The 2DS100.60-1 controller features 16 digital inputs for system monitoring and control tasks.

Q: What nominal input voltage is required for operating the 2DS100.60-1?

A: This controller is designed to operate at a nominal input voltage of 24 VDC.

Q: What is the maximum output frequency supported by the 2DS100.60-1 controller?

A: The 2DS100.60-1 provides a maximum output frequency of 100 kHz for high-speed signal processing.

Q: What are the memory capacities of the 2DS100.60-1 controller?

A: This model has 384 Byte DPR Memory and 256 KByte of System RAM for efficient data processing.

Q: Which interface level does the 2DS100.60-1 System 2010 Controller use for communication?

A: The 2DS100.60-1 is equipped with an RS422 interface level for reliable serial communication.


Internal Product Review

  • ‘‘The 2DS100.60-1 is a B & R Automation System 2010 controller built for precise high-speed industrial control. An instruction cycle time of 0.8 µsec and a switching delay of 5 µsec support fast, consistent signal processing in demanding automation tasks. RS422 interface level and 100 kHz maximum output frequency make the unit a strong choice for responsive motion and encoder-related applications.’’

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