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DIGIFAS 7204 Kollmorgen

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Internal Product Review

The DIGIFAS 7204 is a Kollmorgen servo amplifier that impresses with IP20 protection and a 2.5 kVA rated connected load. Control performance is strong, supported by 1 kHz current controller bandwidth and 4.2 Arms rated output current. A 560 VDC intermediate circuit voltage and 8.4 Arms peak output current make the amplifier a capable choice for demanding motion applications.

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Product Description:

The DIGIFAS 7204 is a compact drive module produced by Kollmorgen and supplied within the DIGIFAS 7000 Servo Amplifiers series. It accepts power from a shared DC bus and converts that energy into precisely regulated three-phase currents for brushless servomotors. By providing closed-loop torque and velocity control, the unit supports coordinated motion in pick-and-place robots, indexing tables, and web handling lines where accurate speed following and rapid dynamic response are required. Its slim housing eases cabinet layout in multi-axis systems.

It delivers a rated phase current of 4.2 Arms, ensuring continuous torque production for motors with an inductance of at least 8 mH. For rapid acceleration, the module can supply a peak current of 8.4 Arms, a short-term allowance that covers dynamic overloads without excessive heating. The current loop has a controller bandwidth of 1 kHz, so commanded torque changes settle within about one millisecond. Internal transistors switch at an output stage frequency of 8.33 kHz, limiting audible noise while keeping current ripple low. Energy is drawn from a DC link maintained near 560 VDC, a level that supports high power density and reduces the required cable cross section for the same shaft power.

Regenerative energy is dissipated through a 150 Ω ballast resistor that can handle a continuous thermal load of 75 W, preventing the bus voltage from rising during deceleration. Hardware protection activates at 750 V and immediately shuts down the unit to protect internal components. The housing has an IP20 rating, making it finger-safe while requiring installation inside an enclosure. Forced airflow helps dissipate the 60 W of power lost during full-load operation. The module has a 275 × 71 × 235 mm frame, weighs 2.1 kg, and has a residual voltage drop of 5 V across the output stage.

Ballast Resistor
150 Ω
Continuous Ballast Power
75 W
Current Controller Bandwidth
1 kHz
Dimensions (h X W X D)
275 x 71 x 235 mm
Intermediate Circuit Voltage
560 VDC
Minimum Motor Inductance
8 mH
Output Stage Clock
8.33 kHz
Overvoltage Shutdown
750 V
Peak Output Current
8.4 Arms
Power Loss At Rated Current
60 W
Protection Class
IP20
Quiescent Power Loss
15 W
Rated Connected Load (s1)
2.5 kVA
Rated Output Current
4.2 Arms
Residual Voltage Drop
5 V
Weight
2.1 kg

Frequently Asked Questions about DIGIFAS 7204:

Q: What is the ballast resistor value for the DIGIFAS 7204 servo amplifier?

A: The ballast resistor for the DIGIFAS 7204 servo amplifier is rated at 150 Ω, providing overcurrent dissipation capabilities.

Q: What is the peak output current of the DIGIFAS 7204?

A: The peak output current for the DIGIFAS 7204 servo amplifier is 8.4 Arms, suitable for demanding servo applications.

Q: What is the rated connected load (S1) for the DIGIFAS 7204?

A: The DIGIFAS 7204 supports a rated connected load of 2.5 kVA during continuous operation.

Q: What protection class does the DIGIFAS 7204 servo amplifier have?

A: The protection class for this model is IP20, offering basic protection against solid objects larger than 12 mm.

Q: What is the intermediate circuit voltage of the DIGIFAS 7204?

A: The intermediate circuit voltage for the DIGIFAS 7204 is 560 VDC, which determines its operating voltage range for servo drives.

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