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BPL-090-06 Copley Controls

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The BPL-090-06 is a drive module produced by Copley Controls and is part of the Accelnet CanOPEN Modules series. It features a rated bus voltage of 90 Vdc and supports continuous current up to 3 Amps, with a peak current of 6 Amps for 1 second. The module offers a 12-bit analog input resolution within a ±10 Vdc range and has a Can node capacity of 127.

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Product Description:

The BPL-090-06 is a compact digital servo drive produced by Copley Controls within the Accelnet CANopen Modules series. Designed for panel mounting in distributed motion networks, the unit regulates motor torque, velocity, and position in industrial automation equipment. It operates from a direct-current bus and interfaces with a CANopen master so that multiple axes can be coordinated without additional wiring overhead. The module also supports safety-related functions and brake control required in conveyor, packaging, and semiconductor equipment.

The power stage on the drive is connected to a bus rated at 90 VDC, and the output bridge can deliver a continuous phase current of 3 ADC. When rapid acceleration is needed, the amplifier supplies 6 ADC for up to 1 second before returning to steady-state operation. Reliable operation with low-inductance motors is supported by a minimum load inductance of 200 µH, while a separate brake output provides 1 ADC to release spring-set actuators. The current loop is updated at 16 kHz, allowing tight torque regulation during changing load conditions. Pulse command operation is supported up to a step-rate limit of 2 MHz, and the drive samples quadrature encoder signals at 5 MHz to maintain commutation accuracy at high motor speeds.

Commands are accepted through a ±10 V analog input with an impedance of 5.05 kΩ and a resolution of 12 bits, permitting fine torque or speed references when the fieldbus is not used. The motion controller can poll up to 127 CAN nodes, allowing complex machines to operate through a single communication network. Position moves that use trapezoidal or S-curve profiles benefit from an internal velocity loop that closes at 4 kHz. For functional safety, the safe torque off circuit removes gate drive within 2 ms when activated. An auxiliary solid-state relay output rated at 300 mADC is available for external contactors, and current limiting on the brake output protects the holding mechanism from excessive electrical load.

Analog Input Impedance
5.05 kΩ
Analog Input Range
±10 Vdc
Analog Input Resolution
12-bit
Brake Output Current
1 Adc
Can Node Capacity
127
Continuous current
3 Adc
Current Loop Rate
16 kHz
Encoder Line Frequency
5 MHz
Minimum Load Inductance
200 µH
Peak current
6 Adc
Peak Time
1 s
Rated Bus Voltage
90 Vdc
Ssr Output Current
300 mAdc
Step Rate Max
2 MHz
Sto Response Time
2 ms
Velocity Loop Rate
4 kHz

Frequently Asked Questions about BPL-090-06:

Q: What is the peak current rating of the BPL-090-06 module?

A: The BPL-090-06 has a peak current capability of 6 Adc, allowing for short bursts of higher output for up to 1 second.

Q: What analog input voltage range is accepted by the BPL-090-06?

A: Analog inputs on the BPL-090-06 support a range of ±10 Vdc, accommodating typical control signals.

Q: What is the rated bus voltage for the BPL-090-06?

A: The rated bus voltage for this module is 90 Vdc, suitable for industrial power systems.

Q: How many CAN nodes can the BPL-090-06 handle on its CanOPEN network?

A: The BPL-090-06 can support up to 127 CAN nodes on its CanOPEN network.

Q: What is the maximum encoder line frequency the BPL-090-06 supports?

A: The encoder line frequency supported by this module is 5 MHz, enabling the use of high-speed encoders.


Internal Product Review

  • ‘‘The BPL-090-06 is a Copley Controls Accelnet CanOPEN module with a 90 Vdc rated bus voltage and 3 Adc continuous current, making it well suited for compact motion-control cabinets. Strong transient performance comes from 6 Adc peak current for 1 s, a standout capability for demanding axis control.’’

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