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AEM-180-20 Copley Controls

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The Copley Controls AEM-180-20 is part of the Accelnet CanOPEN Modules series. This module supports a continuous current of 10 Adc and a peak current of 20 Adc, with a voltage range from 40 to 180 Vdc. It operates with a current loop bandwidth of 2.5 kHz and provides 11 digital inputs and 6 digital outputs.

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Product Description:

The AEM-180-20 is a panel-mount servo drive manufactured by Copley Controls within the Accelnet CANopen Modules series. It interfaces with fieldbus controllers to regulate brushless or brushed motors in industrial automation systems. The power stage converts DC bus power into pulse-width modulated output current for the connected motor. Integrated feedback loops support precise torque, velocity, and position control during coordinated machine motion.

The drive operates from 40 V DC up to 180 V DC, providing flexibility when matching it to rectified mains or battery sources. Under continuous loading, it supplies 10 A DC, or 7.1 A RMS, which supports midsize rotary stages and other controlled axes. It can also deliver 20 A DC, or 14 A RMS, for one second to accelerate inertial loads. A current-loop bandwidth of 2.5 kHz allows the amplifier to track rapidly changing torque commands. The embedded control core updates that loop at 16 kHz, which also serves as the PWM carrier frequency and helps minimize phase lag between drive output and motor response. Current regulation remains stable when the motor phase inductance is at least 200 µH. A secondary ripple frequency of 32 kHz indicates the differential sideband present at the motor terminals and can be considered when planning electromagnetic interference filtering.

The velocity and position control loop operates at 4 kHz, supporting tight following-error limits in synchronized multi-axis systems. Command scaling is supported by a 12-bit differential analog input that accepts ±10 V references for stand-alone operation. The interface provides 11 opto-isolated input channels for edge-triggered functions such as limit sensing, homing, and external control commands. It also includes 6 sourcing outputs for functions such as brake release, drive-ready indication, and fault signaling. These isolated input and output channels allow the drive to exchange control states with surrounding automation equipment while separating sensitive control electronics from external wiring conditions.

Analog Input Resolution
12-bit
Continuous Current
10 Adc
Continuous Current (rms)
7.1 Arms
Current Loop Bandwidth
2.5 kHz
Current Loop Rate
16 kHz
Digital Inputs
11
Digital Outputs
6
Hv Max
180 Vdc
Hv Min
40 Vdc
Minimum Load Inductance
200 µH
Peak Current
20 Adc
Peak Current (rms)
14 Arms
Peak Time
1 s
Pwm Carrier
16 kHz
Pwm Ripple
32 kHz
Velocity/position Loop Rate
4 kHz

Frequently Asked Questions about AEM-180-20:

Q: What is the high voltage input range for the AEM-180-20 module?

A: The AEM-180-20 module supports a maximum supply voltage of 180 Vdc and a minimum of 40 Vdc.

Q: What are the continuous and peak current ratings of the AEM-180-20?

A: This model can continuously supply 10 Adc, with a peak output of 20 Adc for up to 1 second.

Q: What is the analog input resolution of the AEM-180-20?

A: The AEM-180-20 drive offers a 12-bit analog input resolution.

Q: How many digital inputs and outputs does the AEM-180-20 have?

A: There are 11 digital inputs and 6 digital outputs provided on this module.

Q: What is the minimum load inductance required by the AEM-180-20?

A: This drive operates with a minimum load inductance of 200 µH.


Internal Product Review

  • ‘‘The AEM-180-20 is a Copley Controls CanOPEN drive module with a useful 40 to 180 Vdc operating range for demanding motion applications. A 2.5 kHz current loop bandwidth and 16 kHz loop rate give the module fast, well-controlled current response during tuning and operation. Peak output of 20 Adc for 1 s is a strong advantage for dynamic axis performance.’’

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