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AE2-090-30 Copley Controls

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The Copley Controls AE2-090-30 is part of the Accelnet CanOPEN Modules series. This drive features a continuous current of 15 Amps and a peak current of 30 Amps for 1 second. It supports 20 digital inputs, 7 digital outputs, and has two 12-bit analog inputs.

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Product Description:

The AE2-090-30 is a panel-mount servo drive module produced by Copley Controls within the Accelnet CANopen Modules series. It interfaces with CANopen networks to regulate brushless or brushed motors in industrial automation, converting command data into controlled motor currents for precise velocity and position tasks. The panel-mount format supports compact installation where multiple axes must be placed close together. Its networked design also lets a central controller coordinate motion, status reporting, and fault handling across the machine. Because it can operate brushed and brushless motors, the module fits a range of axis designs without requiring a different control platform.

This drive can deliver a continuous output of 15 A, which is the steady-state current it can supply without overheating, while short transients are handled by a peak capability of 30 A for up to 1 s. Current is processed through a closed loop that updates at 16 kHz, and the velocity and position loops refresh at 4 kHz, allowing rapid correction of following error. Two 12-bit analog inputs accommodate torque or velocity commands, giving the module a direct way to accept reference signals from nearby controls. Minimum load inductance is 200 µH, which helps prevent excessive ripple at the internally generated 16 kHz PWM carrier. A 500 mA auxiliary supply provides 2.5 W for sensors so external power sources are not required, and the encoder port furnishes 400 mA for feedback electronics.

System integration benefits from the controller’s 20 opto-isolated digital inputs that can latch high-speed events, and 7 digital outputs that report fault or motion flags to a PLC. The housing measures 114 × 73 × 20.6 mm, making it suitable for dense multi-axis racks while still leaving room for airflow. Pulse-width modulation harmonics are spread by a PWM ripple of 32 kHz, reducing acoustic noise and smoothing motor current in low-inductance windings. Its slim profile also helps fit the module into compact panels where spacing between power and signal hardware must be managed carefully.

Analog Input Resolution
12-bit
Analog Inputs
2
Aux Hv Max Current
500 mA DC
Aux Hv Power
2.5 W
Continuous Current
15 A
Current Loop Rate
16 kHz
Digital Inputs
20
Digital Outputs
7
Dimensions
114 x 73 x 20.6 mm
Encoder Supply Current
400 mA
Min Load Inductance
200 µH
Peak Current
30 A
Peak Time
1 s
Pwm Frequency
16 kHz
Pwm Ripple Frequency
32 kHz
Velocity/position Loop Rate
4 kHz

Frequently Asked Questions about AE2-090-30:

Q: How many analog inputs and what resolution does the AE2-090-30 support?

A: The AE2-090-30 offers two 12-bit analog input channels for precise signal processing.

Q: What is the continuous current output of the AE2-090-30 module?

A: This model can deliver a continuous current of 15 A to connected motors.

Q: How much peak current and for what duration can the AE2-090-30 provide?

A: The AE2-090-30 supports a peak current output of 30 A for 1 second.

Q: How many digital inputs and outputs are available on the AE2-090-30?

A: It features 20 digital inputs and 7 digital outputs for flexible interfacing.

Q: What are the current loop rate and PWM frequency of the AE2-090-30?

A: The current loop rate and PWM frequency on this module are both 16 kHz.


Internal Product Review

  • ‘‘The AE2-090-30 is a Copley Controls Accelnet CanOPEN module designed for responsive motion control, with 15 A continuous current and 30 A peak current. A 16 kHz current loop rate paired with a 4 kHz velocity/position loop rate supports crisp tuning and stable servo performance.’’

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