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ACK-090-04 Copley Controls

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The Copley Controls ACK-090-04 is part of the Accelnet CanOPEN Modules series and has a continuous output current of 2 Amps with a peak output current of 4 Amps. It features a DC bus voltage range of 14 to 90 Vdc and supports 10 digital inputs. The module's size is 2.50 by 1.60 by 0.83 inches and it offers an encoder feedback max frequency of 5 MHz.

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Product Description:

The ACK-090-04 is a compact DC servo drive module produced by Copley Controls for the Accelnet CANopen Modules series. Designed for panel or embedded mounting, the unit interfaces with fieldbus networks to regulate torque, velocity, or position of brushless, DC-brush, or stepper motors used in pick-and-place gantries, indexers, and similar automation axes. By converting low-voltage bus power into bidirectional phase current, it provides closed-loop motion control while occupying only 2.50 by 1.60 inches of board space.

The drive delivers a continuous output of 2 Adc, letting attached motors sustain rated torque without thermal overload. During rapid accelerations, it supplies a peak current of 4 Adc for up to 1 s, doubling the available force for short bursts. These current limits correspond to a continuous mechanical output of 0.18 kW and a short-term peak of 0.36 kW. A high-voltage trip activates at 91 Vdc to protect the bus capacitors from regenerative surges. The converter’s switching stage runs at 15 kHz with a minimum pulse width of 220 ns to keep ripple low. Ten opto-isolated digital inputs accept limit, home, or enable signals, and the encoder interface streams differential quadrature up to 5 MHz while providing a regulated 5 V, 250 mA sensor supply.

The drive accepts an analog velocity or torque reference within a range of ±10 Vdc and, for pulse-train positioning, counts step inputs up to 2 MHz without missing edges. Its power stage starts at 14 Vdc for low-inertia motors and reaches full rating when the DC bus rises to 90 Vdc, giving original equipment manufacturers flexibility in battery-powered or rectified-mains applications. Bus integrity is monitored continuously; when line energy falls outside this window, the module disables PWM and asserts a fault via the programmable digital outputs. All command, feedback, and fieldbus connections are routed through edge connectors on one side, allowing several modules to be grouped in dense multi-axis panels.

Analog Command Range
±10 Vdc
Continuous Output Current
2 Adc
Continuous Output Power
0.18 kW
Dc Bus Voltage Max
90 Vdc
Dc Bus Voltage Min
14 Vdc
Digital Inputs
10
Encoder Feedback Max Frequency
5 MHz
Encoder Supply Output
+5 Vdc, 250 mA
Hv Overvoltage Trip
91 Vdc
Peak Current Time
1 s
Peak Output Current
4 Adc
Peak Output Power
0.36 kW
Pwm Carrier Frequency
15 kHz
Pwm Minimum Pulse Width
220 ns
Size
2.50 x 1.60 x 0.83 in (63.5 x 40.6 x 21.1 mm)
Step Command Max Rate
2 MHz

Frequently Asked Questions about ACK-090-04:

Q: What is the analog command range for the ACK-090-04?

A: The analog command range supported is ±10 Vdc.

Q: What is the continuous output current of the ACK-090-04?

A: This module can provide a continuous output current of 2 Adc.

Q: What is the operating DC bus voltage range for the ACK-090-04?

A: The DC bus voltage for operation ranges between 14 Vdc and 90 Vdc.

Q: How many digital inputs are available on the ACK-090-04?

A: Up to 10 digital inputs are available on this module for external controls.

Q: What is the maximum encoder feedback frequency supported by the ACK-090-04?

A: The encoder feedback input can handle frequencies up to 5 MHz.


Internal Product Review

  • ‘‘The ACK-090-04 is a Copley Controls Accelnet CanOPEN module designed for precise motion control with a 14 to 90 Vdc DC bus range and 2 Adc continuous output current. High-speed feedback capability stands out, with 5 MHz encoder feedback max frequency and 10 digital inputs supporting flexible machine integration. A 4 Adc peak output current highlights strong short-term drive capability for compact servo applications.’’

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