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ACJ-090-12-S Copley Controls

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The Copley Controls ACJ-090-12-S is part of the Accelnet CanOPEN Modules series and supports a peak output power of 1600 W with a continuous output power of 533 W. The module features a current loop sample rate of 15 kHz and has an analog encoder maximum frequency of 230 kHz. Its compact size is 97.28 by 62.74 by 32.77 millimeters.

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Product Description:

The ACJ-090-12-S is a compact digital servo amplifier module produced by Copley Controls within the Accelnet CANopen Modules series. Designed for distributed motion systems, the unit connects to CANopen networks and converts DC bus power into precisely modulated phase currents for brushless, brushed, or stepper motors used in industrial automation equipment. By integrating control logic, feedback conditioning, and power electronics into an enclosure measuring 97.28 × 62.74 × 32.77 mm, the module reduces the required panel space while retaining deterministic motion control for positioning, velocity, and torque applications.

The power stage delivers a continuous output of 533 W and can provide up to 1600 W during short acceleration periods, allowing the drive to satisfy changing load demands. The current loop is updated at 15 kHz, while the pulse-width modulation ripple is centered at 30 kHz; these rates help minimize torque ripple and audible noise. An encoder interface accepts incremental feedback signals up to 230 kHz, and the built-in interpolator produces 1,024 counts per cycle so high-resolution position data reaches the controller. A minimum load inductance of 200 µH and an output resistance of 0.075 Ω support stable operation with a range of compatible motor windings. The feedback supply provides +5 V DC and up to 400 mA for connected encoders or other external feedback sensors.

The velocity and position loops execute at 3 kHz, allowing the module to react quickly to motion commands issued at a maximum digital step rate of 2 MHz. Protective logic disables the power stage if the heat sink temperature reaches 70 °C, if the bus voltage rises above 91 V DC, or if the voltage drops below 14 V DC. The overtemperature and voltage protections help prevent damage to power semiconductors during regenerative events, cooling problems, and low-voltage conditions. A pluggable interface carries CANopen communication signals alongside command inputs, reducing the amount of fixed wiring required in multi-axis machines and allowing the module to connect cleanly with distributed control equipment.

Analog Encoder Max Freq
230 kHz
Continuous Output Power
533 W
Current Loop Sample Rate
15 kHz
Drive Overtemp Trip
70°C
Encoder Interpolation
1024 counts/cycle
Feedback Supply Current
400 mA
Feedback Supply Voltage
+5 Vdc
Minimum Load Inductance
200 µH
Output Resistance
0.075 Ω
Overvoltage Threshold
91 Vdc
Peak Output Power
1600 W
Pwm Ripple Frequency
30 kHz
Size
97.28 x 62.74 x 32.77 mm
Step Command Rate
2 MHz
Undervoltage Threshold
14 Vdc
Velocity/position Sample Rate
3 kHz

Frequently Asked Questions about ACJ-090-12-S:

Q: What is the continuous output power rating for the ACJ-090-12-S module?

A: The ACJ-090-12-S delivers a continuous output power of 533 W for consistent motor operation.

Q: At what temperature does the ACJ-090-12-S drive initiate an overtemperature trip?

A: This model features a drive overtemperature trip at 70°C to help protect the unit from overheating.

Q: What is the peak output power capacity of the ACJ-090-12-S?

A: The ACJ-090-12-S achieves a peak output power of 1600 W for short-term high-demand situations.

Q: What is the maximum analog encoder frequency supported by the ACJ-090-12-S?

A: It supports an analog encoder maximum frequency of 230 kHz, enabling high-speed position feedback.

Q: What is the step command rate of the ACJ-090-12-S module?

A: The step command rate for this module is 2 MHz, allowing for rapid control updates.


Internal Product Review

  • ‘‘The ACJ-090-12-S is an Accelnet CanOPEN module designed for high-performance motion control, with 533 W continuous output and 1600 W peak output. A 15 kHz current loop sample rate paired with 30 kHz PWM ripple frequency supports crisp response and stable drive behavior. A 2 MHz step command rate makes the module an excellent fit for demanding motion applications.’’

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